Volkswagen Golf Variant / Jetta. Manual - part 511

 

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Volkswagen Golf Variant / Jetta. Manual - part 511

 

 

❑ Bend the tabs in order to

remove

❑ Replace after removing

2 - Seal

❑ Replace after removing

3 - Gearshift Lever

❑ Can be removed and in‐

stalled with the shift lev‐

er guide installed

-item 15-

⇒ Item 15 (page 60)

 .

4 - Washer

❑ Slide out of shift lever as

far as stop -arrow-.

5 - Lock Washer

❑ Be careful not to dam‐

age the cables when re‐

moving them

❑ Replace after removing

6 - Selector Cable

❑ Pry off of selector brack‐

et

❑ Press onto selector

bracket inside the shift

mechanism

❑ Installation position. Re‐

fer to

⇒ “1.1 Shift Mechanism

Installation Position”,

page 52

 .

7 - Bushing
8 - Gearshift Cable

❑ Pry off of shift lever guide
❑ Press onto shift lever guide inside the shift mechanism
❑ Installation position. Refer to 

⇒ “1.1 Shift Mechanism Installation Position”, page 52

 .

9 - Insulation
10 - Bearing Shell

❑ Will get damaged when being removed
❑ Replace after removing

11 - Bushing
12 - Lock Washer

❑ Removing and installing. Refer to 

⇒ Fig. ““Removing and Installing the Lock Washer”“ , page 61

 .

13 - Pressure Spring
14 - Bushing
15 - Gearshift Lever Guide
16 - Nut

❑ M 8: 25 Nm
❑ M 6: 8 Nm
❑ Quantity: 4

60

❑ Between the gearshift housing and the underbody
❑ Self-adhesive
❑ Affix to the gearshift housing

18 - Gearshift Housing

❑ with spring and selector bracket
❑ Spring and selector bracket cannot be removed

Removing and Installing the Lock Washer
– Push the spacer bushing -arrow B- all the way in direction of

-arrow C- and remove or install the lock washer -arrow A-.

Note

Do not tilt the bushing when pushing it down.

The slot in the lever for the circlip must be visible.

Carefully release the tension on the spring.

1.6.2

Selector Mechanism, Disassembling

and Assembling

Special tools and workshop equipment required
♦ Window Release Tool - T10236-
♦ Press Piece - Multiple Use - VW412-
♦ Over-Center Spring Assembly Tool - T10178- or flat iron, 200

x 25 x 5 mm

♦ Engine Support Bridge - Engine Support 25 - 10-222A/25- or

flat iron, 350 X 30 X 5 mm

♦ Puller - Counterstay - 22/4-
♦ Wedge - T10357-
♦ Press Piece - Block - T10083-
♦ Allocate the grease for gearshift mechanism. Refer to the

Parts Catalog.

Disassembling
– Remove the selector mechanism. Refer to

⇒ “1.8 Selector Mechanism, Removing and Installing”,

page 70

 .

– Bend up the tabs -arrows- on the shift mechanism base plate

using a screwdriver and remove the base plate. Only the

straps on the left side of the base plate are shown in the illus‐

tration.

– Remove the seal from the shift housing.
– Remove the shift cable and the selector cable from the shift

housing. Refer to

⇒ “1.9 Gearshift Cable and Selector Cable, Removing and In‐

stalling”, page 75

 .

1. Shift Mechanism, Servicing    

61

the selector bracket.

– Using a screwdriver, press bearing shell notches -arrows- in

direction of shift lever guide bearing; break of notches if nec‐

essary.

– Pry out bearing shell -A- with shift lever guide -B- from selector

housing.

– Then press bearing shell off shift lever guide bearing and re‐

move.

• Pay attention to the guides -A- in the next work procedure.
• They must not break off.
– Lift the bottom end -arrow 1- of the pressure spring onto shoul‐

der on selector bracket.

– Now raise shift lever guide up as far as stop and remove ball

studs from selector bracket -arrow 2-.

– Turn the shift lever guide in direction of -arrow 1-.
• The pins -arrow 2- must be in the shift housing opening.
– Move the gearshift lever guide and the gearshift lever in the

direction of -arrow 3-.

62

Caution

The lower side of the spring -arrow 1 -can spring down uncon‐

trolled from the selector bracket shoulder during subsequent

handling.

– Push the lower end carefully from the selector bracket shoul‐

der.

The spring sides then twist “diagonally” with a loud noise.

– Release the tension on the ends -A and B- by turning both

ends to the right.

• the ends -A and B- must face in the opposite direction.

– Install the shift lever guide into the shift housing.
• The pins -arrow 1- are still located in the shift housing opening.
– Turn the shift lever guide in direction of -arrow 2- until the ball

stud -A- is above the opening in the shift housing.

– Place the shift housing with the shift lever guide into the larger

cavity -arrow- in the Press Piece - Block - T10083- .

Note

The selector shaft must be removed in order to insert the shifter

housing with the selector shaft guide into the Pressing Support .

1. Shift Mechanism, Servicing    

63

 

 

 

 

 

 

 

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