Volkswagen Golf Variant / Jetta. Manual - part 360

 

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Volkswagen Golf Variant / Jetta. Manual - part 360

 

 

Assembly Mounts, Jetta from 2011

⇒ “3.1 Overview - Subframe Mount”, page 23
⇒ “3.2 Engine Mount, Removing and Installing”, page 24
⇒ “3.3 Transmission Mount, Removing and Installing”,

page 28
⇒ “3.4 Pendulum Support, Removing and Installing”, page 30
⇒ “3.5 Engine, Supporting in Installation Position”, page 31
⇒ “3.6 Subframe Mount, Adjusting”, page 35
⇒ “3.7 Subframe Mount, Checking Adjustment”, page 36

3.1

Overview - Subframe Mount

1 - Bolt

❑ Transmission support to

transmission

❑ Tightening specifica‐

Gr.  34 ; Subframe

Mount; Overview - Sub‐

frame Mount .

2 - Bolts

❑ 50 Nm + 90° (

1

/4 turn)

additional turn

❑ Replace after removing
❑ Pendulum support to

transmission

3 - Engine Support
4 - Bolt

❑ 40 Nm +180° (

1

/2 turn)

additional turn

❑ Replace after removing
❑ Engine support to en‐

gine

5 - Engine Mount

❑ Removing and instal‐

ling. Refer to

⇒ “3.2 Engine Mount,

Removing and Instal‐

ling”, page 24

 .

6 - Bolt

❑ 40 Nm + 90° (

1

/4 turn)

additional turn

❑ Replace after removing
❑ Engine mount to body

7 - Bracket
8 - Bolt

❑ 20 Nm + 90° (

1

/4 turn) additional turn

❑ Replace after removing
❑ Bracket to engine mount

3. Assembly Mounts, Jetta from 2011    

23

❑ 20 Nm + 90° (

1

/4 turn) additional turn

❑ Replace after removing
❑ Bracket to body

10 - Bolt

❑ 40 Nm + 90° (

1

/4 turn) additional turn

❑ Replace after removing
❑ Engine mount to body

11 - Bolts

❑ 60 Nm + 90° (

1

/4 turn) additional turn

❑ Replace after removing
❑ Engine mount to engine support

12 - Pendulum Support

❑ First install the pendulum support to the transmission and then to the subframe

13 - Bolt

❑ 100 Nm + 90° (

1

/4 turn) additional turn

❑ Replace after removing
❑ Pendulum support to subframe

14 - Bolt

❑ 60 Nm + 90° (

1

/4 turn) additional turn

❑ Replace after removing
❑ Transmission mount to transmission support

15 - Bolt

❑ 40 Nm + 90° (

1

/4 turn) additional turn

❑ Replace after removing
❑ Transmission mount to body

16 - Transmission Mount

❑ The illustration shows the DSG

®

 transmission version

17 - Bolt

18 - Transmission Support

3.2

Engine Mount, Removing and Installing

Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
Removing
– Remove the engine cover. Refer to

⇒ “1.4 Engine Cover, Removing and Installing”, page 90

 .

– Remove the plenum chamber cover. Refer to ⇒  Body Exterior;

Rep. Gr.  50 ; Plenum Chamber Cover; Plenum Chamber

Cover, Removing and Installing .

24

Connector Couplings; Connector Couplings, Separating .

WARNING

Very hot fuel can cause burns.

♦ In extreme cases, the temperature of the fuel lines and fuel

can reach up to 100 °C (212 °F) after stopping the engine.

Let the fuel cool down before opening any line connec‐

tions, otherwise there is a danger of scalding.

♦ Wear safety gloves.
♦ Wear protective eyewear.

– Unclip the coolant hose bracket -1-.
– Free up the fuel lines.

– Remove the fuel filter -7- from the mountings -1 through 3- and

lay it on the engine.

Note

– Disconnect and disconnect for the coolant expansion tank

-2-.

– Remove the bolts -3- and the coolant expansion tank -2-.
– Unclip and free up the wire -1-.

3. Assembly Mounts, Jetta from 2011    

25

the Exhaust Pressure Sensor 1 - G450- . Refer to

⇒ “1.2 Overview - Particulate Filter with NOx Reduction Cat‐

alytic Converter”, page 360

 .

– Remove the control line from the Exhaust Pressure Sensor 1

- G450- .

– Loosen the spring clamp using the Hose Clip Pliers -

VAS6362- .

– Remove the bolts and bracket with the Exhaust Pressure Sen‐

sor 1 - G450- and lay them aside (the control wire to the

particulate filter remains connected).

– Remove the bolt -3- and then remove the Exhaust Pressure

Sensor 2 - G451- from the bracket in direction of -arrow-.

– Remove the bolt -1- at the top of the particulate filter bracket.
– Lay the Exhaust Pressure Sensor 2 - G451- with the bracket

on the particulate filter.

– Seal the open lines and connections with clean plugs from the

Engine Bung Set - VAS6122- .

– Lay the Exhaust Pressure Sensor 2 - G451- with the bracket

on the particulate filter.

26

 

 

 

 

 

 

 

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