Volkswagen Golf Variant / Jetta. Manual - part 359

 

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Volkswagen Golf Variant / Jetta. Manual - part 359

 

 

Caution

Always use the correct tightening sequence and specifications

for the engine bracket bolts. Otherwise tension could develop

in the engine bracket and break it.

– First tighten the bolts hand-tight in sequence -1 to 3-.
– Then tighten the bolts in that sequence to the tightening spec‐

ification -item 4- 

⇒ Item 4 (page 17)

 .

2.2

Engine-Subframe Mount Adjustment,

Checking

• There must be a distance -a- of at least 10 mm between the

engine bracket and right longitudinal member.

• The casting edge on the engine bracket -2- must be parallel

to the support arm -1-.

– If the conditions are not met, then adjust the subframe mount.

Refer to 

⇒ “2.3 Subframe Mount, Adjusting”, page 19

 .

2.3

Subframe Mount, Adjusting

Special tools and workshop equipment required
♦ Engine Support Bridge - 10-222A-
♦ Engine Support Bridge - Engine Support 3 - 10-222A/3-
♦ Engine Support Bridge - Gearbox Adapter - 10-222A/13-
♦ Engine Support Bridge - Engine Support 18 - 10-222A/18-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Hose Clip Pliers - VAS6362-
Procedure

WARNING

When doing any assembly work, especially in the engine com‐

partment,  pay  attention  to  the  following  due  to  the  limited

space.

♦ Route all lines and wires in their original locations.
♦ For example, for fuel lines, hydraulic lines, EVAP system

lines, coolant and refrigerant lines, brake fluid lines and

vacuum lines.

♦ Make sure that there is sufficient clearance to all moving

or hot components.

– Remove the engine cover. Refer to

⇒ “1.4 Engine Cover, Removing and Installing”, page 90

 .

2. Subframe Mount, except Jetta from MY 2011    

19

⇒ “3.14 Overview - Air Filter”, page 335

 .

– Remove the intake hose between the Mass Airflow Sensor -

G70- and the intake scoop. Loosen the spring clamps using

the Hose Clip Pliers - VAS6362- .

Caution

Electronic components could be destroyed when the Battery -

A- is disconnected:

♦ Complete the steps for disconnecting the Battery - A- .

– When the ignition is switched off, disconnect the ground cable

-arrow- from the Battery - A- . Refer to ⇒  Electrical Equipment;

Rep. Gr.  27 ; Battery; Battery, Disconnecting and Connecting .

– Remove the Battery - A- and the battery tray -arrows-.

– Remove the Auxiliary Fuel Pump - V393- (fuel lines stay con‐

nected). Refer to

⇒ “6.6  Auxiliary Fuel Pump V393 (Inline Fuel Pump), Remov‐

ing and Installing”, page 259

 .

20

quired Adapters as shown and support the engine in the

installation position.

Note

The subframe mount bolts may only be loosened when the engine

is supported with the Engine Support Bridge - 10-222A- .

– Replace the engine mount bolts -arrows- one after the other

(if not already done) and tighten them hand-tight.

Vehicles with Manual Transmission:
– Replace the transmission mount bolts -arrows- one after the

other (if not already done) and tighten them hand-tight.

Vehicles with DSG

®

 Transmission:

– Replace the transmission mount bolts -arrows- one after the

other (if not already done) and tighten them hand-tight.

Continuation for All Vehicles:
– Loosen left and right support arm bolts approximately two

turns.

• There must be a distance -a- of at least 10 mm between the

engine bracket and right longitudinal member.

• The casting edge on the engine bracket -2- must be parallel

to the support arm -1-.

2. Subframe Mount, except Jetta from MY 2011    

21

mission mount -2- are parallel on the transmission side.

• Dimension -x- is the same size on both sides of the mount.

Vehicles with DSG

®

 Transmission:

– Make sure that the edges on the support arm -1- and trans‐

mission mount -2- are parallel on the transmission side.

• Dimension -x- is the same size on both sides of the mount.
Continuation for All Vehicles:
– Tighten the subframe mount bolts.
• Tightening specifications. Refer to

⇒ “2.1 Overview - Subframe Mount”, page 17

 , Overview -

Subframe Mount.

Further installation is the reverse order of removal. Note the fol‐

lowing:
• Check the fuel lines for secure fit.
• Do not interchange supply and return lines (return line is blue

or has blue marking, supply line is black).

– Observe the notes after connecting the Battery - A- . Refer to

⇒  Electrical Equipment; Rep. Gr.  27 ; Battery; Battery, Dis‐

connecting and Connecting .

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