Volkswagen Golf Variant / Jetta. Manual - part 343

 

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Volkswagen Golf Variant / Jetta. Manual - part 343

 

 

Gr.  27 ; Starter; Starter, Removing and Installing .

Remove the »lower« bolt first.

Caution

There is a risk of damaging the DSG Transmission Mecha‐

tronic - J743- with static electricity.

♦ Do not touch contacts in DSG Transmission Mechatronic

- J743- connector with hands.

– To discharge any static electricity, touch the vehicle ground

with hand (without wearing a glove). Refer to

⇒ “1.7 Electrical Components”, page 5

 .

– Turn the Mechatronic connector lock -1- »counter-clockwise«

to release and disconnect the connector.

– Remove the wires and bracket from the front of the transmis‐

sion cover -arrows- (two M6 nuts).

– Route the wires near the transmission cover upward and tie

them up.

– Remove all the upper bolts between the engine and the trans‐

mission.

These tools are suitable for this.

7. Transmission, Removing and Installing, Jetta from MY 2011    

119

Socket - Xzn 14 - T10061- to remove the bolt.
– Remove the plenum chamber cover. Refer to ⇒  Body Exterior;

Rep. Gr.  50 ; Plenum Chamber Cover; Plenum Chamber

Cover, Removing and Installing .

120

retaining brackets.

– Remove the lower mounts on the Engine Support Bridge - En‐

gine Support 28 - 10-222A/28- and replace them with the

Engine Support Bridge - Engine Support 28-2 - 10-222A/

28-2- .

– Remove the bolts -arrows- for securing the engine support

bridge on the lock carrier from the Engine Support Bridge -

Engine Support 28-2 - 10-222A/28-2- .

• Use the bolts present in the Engine Support Bridge - Engine

Support 28-2 - 10-222A/28-2- for attaching the Engine Support

Bridge - Engine Support 28 - 10-222A/28- . Not the bolts for

the retaining bracket.

– Install the Engine Support Bridge - Engine Support 28 -

10-222A/28- and tighten the bolts to 8 Nm -arrows-.

Caution

A second technician is needed to mount the Engine Support

Bridge - 10-222A- on the vehicle to prevent the Engine Support

Bridge - 10-222A- from tipping.

– If there are hose and cable connections located near the en‐

gine lifting eyes for the Engine Support Bridge - 10-222A- ,

these must now be removed.

Install the Engine Support Bridge - 10-222A- as shown.
– First slide the Moveable Joints -2- onto the Square Pipe from

the Engine Support Bridge - 10-222A- .

– Mount the Engine Support Bridge - 10-222A- on the suspen‐

sion strut towers and have a second technician hold it to

prevent it from tipping.

– Push the Engine Support - Basic Set - Square Pipe -

T40091/1- - 5- from the front left and right through the Engine

Support Bridge - Engine Support 28 - 10-222A/28- - 6- and

place on each side of the Engine Support - Supplement Kit -

Movable Joint - T40093/4- - 4-.

– Push the Engine Support - Basic Set - Rail with Holes -

T40091/2- - 7- with the Engine Support - Supplement Kit -

7. Transmission, Removing and Installing, Jetta from MY 2011    

121

- Movable Joint - T40093/4- - 4-.

– Install the locking pins into the Engine Support - Basic Set -

Rail with Holes - T40091/2- -7- and secure it with the cotter

pins.

1 - Engine Support Bridge - En‐

gine Support 31 - Adapter 2 -

10-222A/31-2-
2 - Engine Support - Basic Set

- Moveable Joint - T40091/3-
3 - Engine Support Bridge - En‐

gine Support 31 - Adapter 1 -

10-222A/31-1-
4 - Engine Support - Supple‐

ment Kit - Movable Joint -

T40093/4-
5 - Engine Support - Basic Set

- Square Pipe - T40091/1-
6 - Engine Support Bridge - En‐

gine Support 28 - 10-222A/28-

with Engine Support Bridge -

Engine Support 28-2 -

10-222A/28-2-
7 - Engine Support - Basic Set

- Rail with Holes - T40091/2-
8 - Engine Support - Supple‐

ment Kit - Mount 5 - T40093/5-
9 - Engine Support Bridge -

Spindle - 10-222A/11-

❑ Engaged in the engine

lifting eye -arrow-.

– Tighten all the threaded connections on the Engine Support

Bridge hand-tight. While doing so, adjust the height of the En‐

gine Support Bridge parallel over the Engine Support Bridge -

Engine Support 28 - 10-222A/28- .

– Lightly preload the engine/transmission assembly using the

spindle, but do not lift it.

– Loosen left and right front wheel bolts.
– Lift the vehicle, all four mounts from lifting platform at the same

height.

– Remove the front wheels.
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Remove the left front housing liner. Refer to ⇒  Body Exterior;

Rep. Gr.  66 ; Wheel Housing Liner; Overview - Front Wheel

Housing Liner .

122

 

 

 

 

 

 

 

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