Volkswagen Golf Variant / Jetta. Manual - part 253

 

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Volkswagen Golf Variant / Jetta. Manual - part 253

 

 

Bolt

Quantity

Nm

7

M12 x 165

♦ With a short M8 threa‐

ded pin

♦ Also starter to trans‐

mission

1

80

-

M6 x 8

♦ Small flywheel cover

plate (not present on all

engines)

1

10

-A- and -B-: alignment bushings

Vehicles without A Particulate Filter
Install the Transmission Mount.
The following assembly sequence must be followed when instal‐

ling the transmission mount:
– Install the bolts -arrows 1- hand-tight.
– Tighten the bolts -arrows 2- to 40 Nm.
– Tighten the bolts -arrows 1- to 40 Nm.

Vehicles with A Particulate Filter
Install the Transmission Mount.
Allocation of bolts

Item

Bolt

Quantity

1 M10 x 21

3

2 M10 x 45

2

3 M10 x 62

1

The following assembly sequence must be followed when instal‐

ling the transmission mount:
– Hand-tighten all bolts.
– Tighten the bolts -arrows 2 and arrow 3- to 40 Nm.
– Tighten the bolts -arrows 1- to 40 Nm.

5. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with

AWD    

187

diaphragm -arrow 1- at the top of the transmission support (run‐

ning change).
Allocation of bolts

Item

Bolt

Quantity

A M10 x 21

2

B M10 x 45

2

The following assembly sequence must be followed when instal‐

ling the transmission mount:
– Hand-tighten all bolts.
– Tighten the bolts -A- to 40 Nm.
– Tighten the bolts -B- to 40 Nm.
Continuation for All

Transmission Bracket -1- to Transmission.
– Replace the bolts.
Tighten the bolts -arrows-: 60 Nm + 90°.

Transmission to Body
– Replace the bolts.
Tighten the bolts -arrows-: 60 Nm + 90°.

Note

Install the engine/transmission mount free of tension. Refer to ⇒ 

Rep. Gr.  10 ; Engine, Removing and Installing .

188

Transmission, Transporting

⇒ “6.1 FWD, Transporting Transmission”, page 189
⇒ “6.2 AWD, Transporting Transmission”, page 189

6.1

FWD, Transporting Transmission

Special tools and workshop equipment required
♦ Transmission Support Jig - 3336-
♦ Shop Crane - VAS6100-
– Attach the Transmission Support Jig - 3336- to the clutch

housing.

– Move the support arm on the sliding bar using the locking bolt

-arrow-.
Number of visible holes = 6.

– Lift the transmission with a workshop crane and the Trans‐

mission Support Jig - 3336- .

– Set the transmission down, for example, into the transport

container.

6.2

AWD, Transporting Transmission

Special tools and workshop equipment required
♦ Transmission Support Jig - 3336-
♦ Shop Crane - VAS6100-
– Attach the Transmission Support Jig - 3336- to the clutch

housing.

6. Transmission, Transporting    

189

-arrow-.

Number of visible holes = 9.
– Lift the transmission with a workshop crane and the Trans‐

mission Support Jig - 3336- .

– Set the transmission down, for example, into the transport

container.

190

 

 

 

 

 

 

 

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