Volkswagen Golf Variant / Jetta. Manual - part 252

 

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Volkswagen Golf Variant / Jetta. Manual - part 252

 

 

the mounts, the steering gear and control arms. Refer to ⇒ 

view - Subframe .

– Attach the driveshaft with the flexible disc to the bevel box

flange -arrows-. Refer to ⇒  Rear Final Drive; Rep. Gr.  39 .

Note

The holes for the pendulum support in transmissions from

05/28/2007 have threaded inserts (for example “Heli Coil”).

Characteristic: there is a collar on the first thread -arrow-.

Observe the correct bolts and tightening specifications. Refer

Overview - Subframe .

– Attach the pendulum support to the transmission. Refer to ⇒ 

view - Subframe .

– Assemble the exhaust system and then attach the exhaust

5. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with

AWD    

183

tighten them to the tightening specification. Refer to

⇒ “5.1.3 Tightening Specifications”, page 186

 .

– If equipped, install the breather tube -arrow- in the bevel gear

and tighten to 10 Nm.

– Position the starter and install the lower bolt. Refer to ⇒  Elec‐

Installing .

– Attach the bracket for the lines to the lower starter bolt.
– Install the starter bolt and then connect the connector and

27 ; Starter; Starter, Removing and Installing .

– Attach the ground cable -1- to the top starter bolt.
– Connect the connector -2- to the Back-Up Lamp Switch - F4- .

– Transmission on vehicles with Start/Stop System: connect the

connector -arrow- to the Transmission Neutral Position Sensor

- G701- .

184

slave cylinder to the stop and push the clamp -arrow- down‐

ward.

– Pull on the line to make sure it is secure.
– Remove the Hose Clamps - Up To 25mm - 3094- from the

hose/line assembly or from the supply hose.

– After removing the Hose Clamps - Up To 25mm - 3094- , bring

the return hose back to its original shape.

– Bleed the clutch mechanism. Refer to

⇒ “1.10 Clutch Mechanism, Bleeding”, page 48

 .

– Make sure the vacuum hose for the brake system is installed

correctly. Refer to ⇒  Brake System; Rep. Gr.  47 ; Hydraulic

System .

– Attach the cable mounting bracket to the transmission and

tighten the bolts and nuts -arrows- to the tightening specifica‐

tion -item 6- 

⇒ Item 6 (page 86)

 and -item 10-

⇒ Item 10 (page 86)

 .

– Apply a small amount of grease to the pin -arrow- on the gear‐

shift lever -1-.

Refer to the Parts Catalog for the grease allocation.
– Slide the shift cable onto the respective pins -arrow- and se‐

cure it with a new lock washer -3-.

Metal Relay Lever
– Apply a small amount of grease to the pin -arrow- of the relay

lever -2-.

Refer to the Parts Catalog for the grease allocation.
– Slide the selector cable onto the respective pins -arrow- and

secure it with a new lock washer -4-.

Plastic Relay Lever
– Insert the selector cable into the cable retainer.
Continuation for All
– Adjust the gearshift mechanism. Refer to

⇒ “1.11 Selector Mechanism, Adjusting”, page 97

 .

5. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with

AWD    

185

Filter Housing, Removing and Installing .

– Connect the battery and observe procedure after connecting

Battery, Disconnecting and Connecting .

– Check transmission fluid level inside the manual transmission.

Refer to 

⇒ “8 Transmission Fluid, Checking”, page 192

 .

– Check the gear oil in the bevel box. Refer to

⇒ “10 Axle Oil in Bevel Box, Checking or Adding”, page 218

 .

– Install the lower part of the left front wheel housing liner. Refer

to ⇒  Body Exterior; Rep. Gr.  66 ; Wheel Housing Liner .

50 ; Noise Insulation .

– Install the wheels. Refer to ⇒  Suspension, Wheels, Steering;

Rep. Gr.  44 ; Wheel Installation Tightening Specifications .

– Check the headlamp adjustment if the vehicle has a Left Front

Level Control System Sensor - G78- . Refer to ⇒  Electrical

5.1.3

Tightening Specifications

Transmission to Engine (engine flange face)

Item

Bolt

Quantity

Nm

1

M12 x 55

♦ With a short M8 threa‐

ded pin

1

80

2

M12 x 55

♦ With a long threaded

pin M8

1

80

3

M12 x 70

or M12 x 65

1

80

4

M10 x 50

2

40

5

M10 x 105

1

40

6

M12 x 165

♦ With a short M8 threa‐

ded pin

♦ Also starter to trans‐

mission

1

80

186

 

 

 

 

 

 

 

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