Volkswagen Golf Variant / Jetta. Manual - part 251

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  249  250  251  252   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 251

 

 

Support - Mounting Plate 33 - 3282/33- in order to install the “02Q

AWD” transmission.
– Align the Transmission Support arms so that they align with

the holes in the Adjusting Plate .

– Install the Support Elements -A- as illustrated on the Adjust‐

ment Plate .

– Install the Transmission Support - Pins 29 - 3282/29- in place

of the Mounting Element -C-.

– Place the transmission on the Engine and Gearbox Jack -

VAS6931- .

– Align the Adjustment Plate so that it is parallel to the trans‐

mission.

– Install the Transmission Support - Pins 29 - 3282/29- into the

hole on the transmission for the pendulum support bolt.

– Secure the Slide Hammer Set - Adapter 40 - VW771/40- inside

the threaded hole in the transmission housing as shown.

– Secure the transmission on the Transmission Support - 3282-

with an M10 x 20 bolt -A-.

– Position the Engine and Gearbox Jack - VAS6931- under the

vehicle. The arrow on the adjusting plate points in direction of

travel.

– Position the transmission slightly upwards -arrow- in the area

near the differential/bevel box using the spindles -1- and -2-

for the Transmission Support - 3282- .

5. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with

AWD    

179

Pay attention to all of the lines when installing the transmis‐

sion.

For vehicles with a vacuum diaphragm -arrow-, do not touch

the vacuum diaphragm with the bevel box while installing.

Vehicles with A Particulate Filter
– Lay the transmission support -A- on the bevel box -C- before

inserting the transmission.

Continuation for All
– Guide the transmission past the flywheel -arrow- and the small

cover plate -B- and the intermediate plate when installing.

– Align the transmission with respect to the engine and install.

– Install the engine/transmission connecting bolts

-1 through 3- and tighten them to the tightening specification.

Refer to 

⇒ “5.1.3 Tightening Specifications”, page 186

 .

– After transmission is bolted to engine at bottom, remove

Transmission Support - 3282- from transmission.

– Attach the transmission gearshift lever to the gearshift shaft.

Refer to

⇒ Fig. ““Installing the Transmission Shift Lever”“ , page 88

 and

tighten the nut to tightening specification -item 17-

⇒ Item 17 (page 87)

 .

Metal Relay Lever
– Install the relay lever -1- and the lock washer -arrow-.
Plastic Relay Lever
– Install the relay lever with the cable retainer. Refer to

⇒ “1.8 Plastic Relay Lever”, page 89

 .

180

-arrows- and then tighten them to the tightening specification.

Refer to 

⇒ “5.1.3 Tightening Specifications”, page 186

 .

– Align the engine/transmission in its installed position. To do

this, tighten the spindles of the Engine Support Bridge -

10-222A- until the bracket -1- is in complete contact with the

transmission mount -2-.

Note

The transmission mount and bracket must be parallel to one an‐

other to prevent damaging the thread inside the bracket.

– Install new hex bolts -arrows- for the transmission mount -2-

on the bracket -1- and tighten to the tightening specification.

Refer to 

⇒ “5.1.3 Tightening Specifications”, page 186

 .

WARNING

Only remove the Engine Support Bridge - 10-222A- when all

subframe mount bolts are tightened to the tightening specifi‐

cation.

Note

Install the engine/transmission mount free of tension. Refer to ⇒ 

Rep. Gr.  10 ; Engine, Removing and Installing .

Vehicles without A Particulate Filter
– Attach the bevel box transmission support to the engine. Fol‐

low the tightening sequence when installing the bolts

-arrows 1 and arrows 2-. Refer to

⇒ “5.1.3 Tightening Specifications”, page 186

 .

– Attach the turbocharger oil return line -A- to the engine. Refer

5. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with

AWD    

181

Vehicles with A Particulate Filter
– Attach the bevel gear transmission mount to the engine and

bevel gear. Follow the tightening sequence when installing the

bolts -arrows 1, arrows 2 and arrow 3-. Refer to

⇒ “5.1.3 Tightening Specifications”, page 186

 .

The bolt heads may be different from those shown in the illustra‐

tion.

Vehicles with A Vacuum Diaphragm from 11/2009 -arrow 1-
After 11/2009, a »brace« -arrow 2- is installed under the vacuum

diaphragm -arrow 1- at the top of the transmission support (grad‐

ual introduction).
– Fasten the bevel gear transmission mount to the engine and

bevel gear while observing the tightening sequence for the

bolts -A and B-. Refer to

⇒ “5.1.3 Tightening Specifications”, page 186

 .

• The bolt -C- must be screwed in.
– Attach the particulate filter with the particulate filter bracket to

Continuation for All

– Mount the right and left drive axles to the transmission. Refer

Removing and Installing .

– Install the drive axle heat shield on the bevel box -arrows-.

Axles, Overview and Servicing; Drive Axle Heat Shield .

182

 

 

 

 

 

 

 

Content   ..  249  250  251  252   ..