Volkswagen Golf Variant / Jetta. Manual - part 254

 

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Volkswagen Golf Variant / Jetta. Manual - part 254

 

 

Transmission, Securing in Engine/

Transmission Holder

Special tools and workshop equipment required
♦ Holding Plate - VW309A-
♦ Transmission Support - VW353-
♦ Engine and Transmission Holder - VAS6095A-
Procedure
– Secure the transmission with the Transmission Support -

VW353- to the Holding Plate - VW309- -arrows-.

– Insert the Holding Plate - VW309- in the Engine and Gearbox

Bracket - VAS6095A- .

7. Transmission, Securing in Engine/Transmission Holder    

191

Transmission Fluid, Checking

Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Triple Square Socket Driver - 3357-
♦ Used Oil Collection and Extraction Unit - SMN372500-
Transmission fluid specification. Refer to the Parts Catalog.
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Place the Used Oil Collection and Extraction Unit -

SMN372500- under the transmission.

– Remove the plug for checking the transmission fluid level

-arrow-.

The level is correct when the transmission fluid comes up to the

bottom edge of oil filler hole.
– Install the plug -arrow- with a new seal.
– Tighten the plug -arrow- to the tightening specification. Refer

to

⇒ Fig. ““Different Versions of the Oil Fill and Drain Plugs”“ ,

page 192

 .

Note the Following when Filling for the First Time
– Remove the plug -arrow-.
– Add transmission fluid until it reaches the lower edge of the

filler hole.

– Install the plug -arrow- with a new seal.
– Tighten the plug -arrow- to the tightening specification. Refer

to

⇒ Fig. ““Different Versions of the Oil Fill and Drain Plugs”“ ,

page 192

 .

50 ; Noise Insulation .

Different Versions of the Oil Fill and Drain Plugs
I - Oil filler or drain plug with multi-point socket head, 45 Nm
II - Oil filler or drain plug with hex socket head, 30 Nm

192

Bevel Box, Removing and Installing

⇒ “9.1 Bevel Box, Vehicles with TDI Engine without Particulate

Filter, Removing and Installing”, page 193
⇒ “9.2 Bevel Box, Removing and Installing, Vehicles with a Turbo

Diesel Engine with a Particulate Filter, through approximately

10/2009”, page 201
⇒ “9.3 Bevel Box, Removing and Installing, Vehicles with a Turbo

Diesel Engine with a Particulate Filter, through Approximately

11/2009”, page 211

9.1

Bevel Box, Vehicles with TDI Engine

without Particulate Filter, Removing and

Installing

⇒ “9.1.1 Bevel Box, Removing”, page 193
⇒ “9.1.2 Bevel Box, Installing”, page 198
⇒ “9.1.3 Tightening Specifications”, page 201

Special tools and workshop equipment required
♦ Socket And Extended Bit - T10107A-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Allocate the grease for gearshift mechanism. Refer to the

Parts Catalog.

9.1.1

Bevel Box, Removing

Check whether a breather tube -arrow- is mounted on the bevel

gear.
– Remove the entire air filter housing if necessary. Refer to ⇒ 

Rep. Gr.  23 ; Diesel Direct Injection System; Air Filter Hous‐

ing, Removing and Installing .

To remove breather tube, shift mechanism must be removed from

transmission:

– Remove the shift cable lock washer -3- from the transmission

shift lever -1- and remove the cable from the pin -arrow-.

Metal Relay Lever
– Remove the selector cable lock washer -4- from the relay lever

-2- and remove the cable from the pin -arrow-.

Plastic Relay Lever

9. Bevel Box, Removing and Installing    

193

be disconnected from the selector lever before removal.

– Pull the securing mechanism all the way forward in direction

of -arrow 1- and then unlock to the left in direction of

-arrow 2-.

– Press the relay lever forward (in the direction of -arrow 3-).

– Remove the cable bracket from the transmission -arrows-, tie

up to the side.

– Remove the breather tube from the bevel gear -arrow-.
Continuation for All
– Raise the vehicle.
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Disconnect the exhaust system at the clamping sleeve and

remove the exhaust system bracket from the subframe

-arrows-.

– Tie up the front exhaust pipe.

194

 

 

 

 

 

 

 

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