Volkswagen Golf Variant / Jetta. Manual - part 171

 

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Volkswagen Golf Variant / Jetta. Manual - part 171

 

 

Transmission, Installing, Jetta 2011 with

Turbo Diesel Engine

⇒ “3.6.1 Tightening Specifications”, page 153

Note

Refer to “Transmission, Removing” to get a list of the special tools

needed. Refer to

⇒ “3.5 Transmission, Removing, Jetta 2011 with Turbo Diesel

Engine”, page 137

 .

Pay attention to the following list for the subject -“Transmission

Fluid, Checking and Filling”

“Transmission Fluid, Checking and Filling”

 

 

»No«

»Yes«

»Yes«

Transmission

Original Part

X

 

 

no oil outlet

X

 

Was completely dis‐

assembled

X

before installation

⇒ Item 3 (page 184)

-item 3-

transmission fluid

capacity. Refer to

⇒ “2.3 Codes, Trans‐

mission Allocation

and Capacities”,

page 3

 

Was partially disas‐

sembled

• (the transmission

housing and the

clutch housing

were not separa‐

ted from each

other)

 

 

X

after installation. Re‐

fer to

⇒ “6 Transmission

Fluid, Checking and

Filling”, page 157

 .

– Clean any locking compound residue from all threaded holes

using a tap.

– Always replace self-locking bolts and nuts.
– Make sure the alignment sleeves for centering the engine/

transmission are installed inside the cylinder block. Install

them if necessary.

If the alignment sleeves are missing, it will be difficult to shift, there

will be clutch problems and the transmission may make noises

(loose rattling).
– Make sure the intermediate plate fits correctly on the engine.
– Clean the driveshaft splines and grease lightly with Grease For

Clutch Disc Shaft Splines - G 000 100- .

It must be possible to slide the clutch plate back and forth on the

input shaft.
– Check the clutch release bearing for wear and replace if nec‐

essary.

146

Support - Mounting Plate 39 - 3282/39- in order to install the “0A4”

transmission.
– Align the arms of the Transmission Support so that they match

up with the holes in the Adjustment Plate .

– Install the Mounting Elements -A and C- ( Transmission Sup‐

port - Pins 29 - 3282/29- ) on the adjusting plate as illustrated.

– Place the transmission on the Engine and Gearbox Jack .
– Align the Adjustment Plate so that it is parallel to the trans‐

mission.

– Install the Transmission Support - Mounting Plate 29 -

3282/29- into the rear hole in the transmission for the pendu‐

lum support bolt.

– Position the Engine and Gearbox Jack under the vehicle. The

-arrow symbol B- on the adjusting plate points in direction of

travel.

– Remove from a new transmission or replacement transmis‐

sion right flange shaft -arrow-.

Note

Check the seal for leaks before removing the flange shaft. If the

seal has leaks, replace it when installing. Refer to

⇒ “1.5 Seal and Sleeve, One-Piece Right Flange Shaft Seal and

Sleeve, Replacing”, page 258

 .

– Attach the spindle -A- for the Seal Installer - Driver Set - 3066-

into the threaded piece on the differential.

– Insert the Seal Installer - One-Piece Seal - T10148- and se‐

cure with the nut -B-.

Note

The Seal Installer - One-Piece Seal - T10148- should protect

the right seal and the transmission from dirt.

A M8 x 105 mm bolt may be installed by hand into the differ‐

ential threaded piece instead of a spindle -A-.

3. Transmission, Removing and Installing, Jetta from MY 2011    

147

mission Support - 3282- in the direction of the -arrow-.

– Carefully push the engine forward slightly with a second tech‐

nician.

– Carefully lift the transmission with the Engine and Gearbox

Jack - VAS6931- , while making sure that the seal -1- is guided

through without any damage to the pressure plate -arrow-.

– Guide the left flange shaft -B- past the subframe bracket

-arrow- as illustrated.

– Align the transmission with the engine and install it.

– Install the lower bolts -5 and 6- for the engine on the trans‐

mission and tighten them to the tightening specification. Refer

to 

⇒ “3.6.1 Tightening Specifications”, page 153

 .

148

the tightening specification -item 12- 

⇒ Item 12 (page 265)

 .

– After the transmission is attached to the engine, remove the

Engine and Gearbox Jack from the transmission.

– Install small cover plate, if equipped, behind right flange shaft

-A- -arrows-.

– Install the upper engine/transmission connecting bolts and

tighten to the tightening specification. Refer to

⇒ “3.6.1 Tightening Specifications”, page 153

 .

– Attach the bracket -A- with the new bolts to the transmission

-arrows- and tighten them to the tightening specification. Refer

to 

⇒ “4.1 Overview - Subframe Mount”, page 154

 .

3. Transmission, Removing and Installing, Jetta from MY 2011    

149

 

 

 

 

 

 

 

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