Volkswagen Golf Variant / Jetta. Manual - part 169

 

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Volkswagen Golf Variant / Jetta. Manual - part 169

 

 

Head; Engine Cover, Removing and Installing .

23 ; Diesel Direct Injection System; Air Filter Housing, Re‐

moving and Installing .

– Remove the battery and the battery tray. Refer to ⇒  Electrical

Equipment; Rep. Gr.  27 ; Battery; Battery, Removing and In‐

stalling .

– Remove the cable retainer from the selector cable. Refer to

⇒ “1.8 Plastic Relay Lever”, page 77

 .

– Remove the clip -arrow 1- and then remove the relay lever and

the cable retainer.

Note

The relay lever is secured by a notch on some vehicles. Refer to

⇒ “1.8 Plastic Relay Lever”, page 77

 .

– Remove the shift cable lock washer -arrow 2- from the selector

lever -A-.

– Remove the shift cable from the pins.
– Remove the nut -arrow 3- and then remove the transmission

shift lever -A-.

– Remove the cable bracket from the transmission -arrows-.
– Tie up the shift cable and the selector cable.
– Remove the bracket -B- from the transmission and pull it off

the hose/line assembly -A-.

– Remove the transmission support -arrows A-.
– Remove clutch slave cylinder -arrow B- and lay aside, secure

with wire, do not open line system.

Caution

The clutch slave cylinder could be damaged.

♦ If the clutch slave cylinder is removed from the transmis‐

sion with pipe/hose line still connected, do not press the

clutch pedal.

138

Switch - F4- .

– Remove the connector -arrow 2- and wire -arrow 3- from the

starter.

– Disconnect the ground cable from the upper engine/transmis‐

sion bolt.

– Remove the upper bolt from the starter.

– Remove the upper engine/transmission connecting bolts

-arrows-.

– Remove the plenum chamber cover. Refer to ⇒  Body Exterior;

Rep. Gr.  50 ; Plenum Chamber Cover; Plenum Chamber

Cover, Removing and Installing .

– Remove the bolts -arrows- for the left and right lock carrier

retaining brackets.

– Remove the lower mounts on the Engine Support Bridge - En‐

gine Support 28 - 10 - 222 A /28- and replace them with the

Engine Support Bridge - Engine Support 28-2 -10-222 A /

28-2- .

– Remove the bolts -arrows- for securing the engine support

bridge on the lock carrier from the Engine Support Bridge -

Engine Support 28-2 - 10-222 A /28-2- .

• Use the bolts in the Engine Support Bridge - Engine Support

28-2 -10 - 222 A /28-2- for attaching the Engine Support Bridge

- Engine Support 28 - 10 - 222 A /28- . Not the bolts for the

retaining bracket.

3. Transmission, Removing and Installing, Jetta from MY 2011    

139

222 A /28- and tighten the bolts to 8 Nm -arrows-.

Caution

A second technician is needed to mount the Engine Support

Bridge on the vehicle to prevent the Engine Support Bridge

from tipping.

– If there are hose and cable connections located near the en‐

gine lifting eyes for the Engine Support Bridge - 10 - 222 A- ,

these must now be removed.

Install the Engine Support Bridge - 10 - 222 A- as shown.
The Engine Support Bridge - Engine Support 31 - 10 - 222 A /

31-1- and -10 - 222 A /31-2- are placed on the suspension strut

tower.

1 - Engine Support Bridge - En‐

gine Support 31 - Adapter 2 -

10 - 222 A /31-2-
2 - Engine Support - Basic Set

- Moveable Joint - T40091/3-
3 - Engine Support Bridge - En‐

gine Support 31 - Adapter 1 -

10 - 222 A /31-1-
4 - Engine Support - Basic Set

- Rail with Holes - T40091/2-
5 - Engine Support - Supple‐

ment Kit - Movable Joint -

T40093/4-
6 - Engine Support - Basic Set

- Square Pipe - T40091/1-
7 - Engine Support Bridge - En‐

gine Support 28 - 10 - 222 A /

28- with Engine Support

Bridge - Engine Support 28-2

-10-222 A /28-2-
8 - Engine Support Bridge -

Spindle - 10 - 222 A /11-
9 - Engine Support - Supple‐

ment Kit - Mount 5 - T40093/5-
10 - Engine Support - Bracket

w/Spindle and Hook - 10 - 222

A /10-

– Install the locking pins into the Engine Support - Basic Set -

Rail with Holes - T40091/2- -item 4- and secure it with the

cotter pins.

140

Bridge hand-tight. While doing so, adjust the height of the En‐

gine Support Bridge parallel over the Engine Support Bridge -

Engine Support 28 - 10 - 222 A /28- .

– Pretension the engine/transmission sub-assembly using the

spindles, but do not lift it.

– Loosen the left front wheel bolts.
– Raise the vehicle and remove the left front wheel.
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Remove the left front wheel housing liner. Refer to ⇒  Body

Exterior; Rep. Gr.  66 ; Wheel Housing Liner; Front Wheel

Housing Liner, Removing and Installing .

– Transmission on vehicles with Start/Stop System: disconnect

the connector -arrow- from the Transmission Neutral Position

Sensor - G701- .

27 ; Starter .

– Remove the right driveshaft heat shield, if equipped -arrows-.
– Remove the left and right drive axles from the transmission

Gr.  40 ; Drive Axles, Removing and Installing .

3. Transmission, Removing and Installing, Jetta from MY 2011    

141

 

 

 

 

 

 

 

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