Volkswagen Golf Variant / Jetta. Manual - part 168

 

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Volkswagen Golf Variant / Jetta. Manual - part 168

 

 

27 ; Starter; Starter, Removing and Installing .

– Attach the ground cable to the upper engine/transmission con‐

necting bolt.

– Attach the drive axles to the transmission. Refer to ⇒  Sus‐

pension, Wheels, Steering; Rep. Gr.  40 ; Drive Axles, Re‐

moving and Installing .

– If equipped install the drive axle heat shield -arrows-. Refer to

⇒  Suspension, Wheels, Steering; Rep. Gr.  40 ; Drive Axles,

Overview and Servicing; Drive Axle Heat Shield .

– Install pendulum support with new bolts -arrows A, B and C-.

frame; Overview - Subframe .

– Assemble the exhaust system and then attach the exhaust

Exhaust System .

For vehicles with the Start/Stop System
– Attach the connector -arrow- to the Transmission Neutral Po‐

sition Sensor - G701- .

134

48 ; Hydraulic Power Steering; Overview - Hydraulic Power

Steering .

Continuation for all Vehicles

– Attach the bracket -B- to the transmission.
– Press the hose/line assembly -A- into the bracket -B- on the

transmission.

– Attach the cable mounting bracket to the transmission and

tighten the bolts -arrows- to the tightening specification

-item 6- 

⇒ Item 6 (page 74)

 .

– Install the gearshift lever -A-.
– Tighten the nut -arrow 3- to the tightening specification

-item 18- 

⇒ Item 18 (page 76)

 .

• Grease the relay lever before installation. Refer to

⇒ “1.8 Plastic Relay Lever”, page 77

 .

• Allocate the grease for gearshift mechanism. Refer to the

Parts Catalog.

– Insert the relay lever together with the cable retainer and se‐

cure them with the clip -arrow 1-.

– Coat the pin on the gearshift lever with a small amount of

grease -A-.

– Install the shift cable on the gearshift lever -A- and secure it

with new lock washer -arrow 2-.

• The clip -arrow 1- secures the relay lever.
• Make sure the clips locks securely.

Note

The relay lever is secured by a notch on some vehicles. Refer to

⇒ “1.8 Plastic Relay Lever”, page 77

 .

– Remove the Engine/Gearbox Support Shackle (2 pc.) - 10-222

A /12- from the engine.

3. Transmission, Removing and Installing, Jetta from MY 2011    

135

Head; Overview - Cylinder Head .

– Install the plenum chamber cover. Refer to ⇒  Body Exterior;

Rep. Gr.  50 ; Plenum Chamber Cover; Plenum Chamber

Cover, Removing and Installing .

– Install the bolts -arrows- for the left and right lock carrier re‐

taining brackets to the tightening specification. Refer to ⇒ 

Body Exterior; Rep. Gr.  50 ; Lock Carrier; Lock Carrier - At‐

tachments .

Note

If when removing the flange shaft, the transmission fluid leaks out,

drain and fill the transmission fluid for the installed transmission

and flange shaft. Refer to

⇒ “6 Transmission Fluid, Checking and Filling”, page 157

 .

– Install the battery tray and the battery. Refer to ⇒  Electrical

Equipment; Rep. Gr.  27 ; Battery; Battery, Removing and In‐

stalling .

Air Filter; Air Filter Housing, Removing and Installing .

– Connect the battery and follow the procedure regarding what

to do after connecting a battery. Refer to ⇒  Electrical Equip‐

ment; Rep. Gr.  27 ; Battery; Battery, Disconnecting and

Connecting .

– Install the left front wheel housing liner. Refer to ⇒  Body Ex‐

ing Liner, Removing and Installing .

50 ; Noise Insulation .

– Install the wheel. Refer to ⇒  Suspension, Wheels, Steering;

Rep. Gr.  44 ; Wheel Installation Tightening Specifications .

136

Tightening Specifications

Transmission to engine

Item

Bolt

Quantity

Nm

1

M 12 x 65

2

80

2

M 12 x 170

♦ Also starter to

transmission

1

80

3

M 12 x 170

♦ Also starter to

transmission

1

80

4

M 10 x 65

3

40

5

M 12 x 95

1

80

6

M6 x 8

♦ Small flywheel

cover plate (not

present here)

1

10

-A- alignment sleeves for centering

Component

Nm

Bracket for lower starter plug wires

20

Ground cable to engine/transmission bolt

20

3.5

Transmission, Removing, Jetta 2011

with Turbo Diesel Engine

Special tools and workshop equipment required
♦ Engine Support Bridge - 10 - 222 A-
♦ Transmission Support - 3282-
♦ Support Elements for transmission (determine when mounting

the Mounting Plate on the Transmission Support )

♦ Engine and Gearbox Jack - VAS6931-
♦ Tensioning Strap - T10038-
♦ Engine Support - Basic Set - T40091-
♦ Engine Support - Supplement Kit - T40093A-
♦ Spindle from the Seal Installer - Driver Set - 3066- or bolt M8

x 105

♦ Transmission Support - Pins 29 - 3282/29-
♦ Transmission Support - Mounting Plate 39 - 3282/39-
♦ Seal Installer - One-Piece Seal - T10148-
♦ Grease for Clutch Disc Shaft Splines - G 000 100-
♦ Allocate the grease for gearshift mechanism. Refer to the

Parts Catalog.

– Determine whether a coded radio is installed. If so, obtain the

anti-theft code.

– Disconnect the battery ground cable with the ignition switched

off. Refer to ⇒  Electrical Equipment; Rep. Gr.  27 ; Battery;

Battery, Disconnecting and Connecting .

3. Transmission, Removing and Installing, Jetta from MY 2011    

137

 

 

 

 

 

 

 

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