Volkswagen Golf Variant / Jetta. Manual - part 172

 

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Volkswagen Golf Variant / Jetta. Manual - part 172

 

 

Support Bridge - 10 - 222 A- in the installation position.

Caution

There is a risk of damaging the threads in transmission bracket

by inserting bolts at an angle.

♦ Before installing bolts -arrows-, transmission bracket and

transmission mount support arm must be absolutely par‐

allel to each other. If necessary, lift the back of the trans‐

mission using the Engine and Gearbox Jack .

Note

Install the engine/transmission mount free of tension. Refer to ⇒ 

Rep. Gr.  10 ; Engine, Removing and Installing .

– Install new bolts -arrows- of left assembly mounting into trans‐

mission mount and tighten to tightening specification. Refer to

⇒ “4.1 Overview - Subframe Mount”, page 154

 .

WARNING

Only remove Engine Support Bridge - 10 - 222 A- when the left

and right subframe mount bolts are tightened to the tightening

specification.

– Attach the drive axles to the transmission. Refer to ⇒  Sus‐

pension, Wheels, Steering; Rep. Gr.  40 ; Drive Axles, Re‐

moving and Installing .

– If equipped install the drive axle heat shield -arrows-. Refer to

⇒  Suspension, Wheels, Steering; Rep. Gr.  40 ; Drive Axles,

Overview and Servicing; Drive Axle Heat Shield .

– Install pendulum support with new bolts -arrows A, B and C-.

frame; Overview - Subframe .

– Assemble the exhaust system and then attach the exhaust

Exhaust System .

150

connector -arrow- to the Transmission Neutral Position Sensor

- G701- .

– Install the clutch slave cylinder and tighten the bolts to the

specification -item 15- 

⇒ Item 15 (page 39)

 , -arrows B-.

– Attach the transmission support -arrows A- and tighten it to the

tightening specification. Refer to

⇒ “4.1 Overview - Subframe Mount”, page 154

 .

– Connect the connector -1- to the Back-Up Lamp Switch - F4- .
– Install the starter, connect the connector -arrow 2- and attach

27 ; Starter .

– Attach the ground cable to the upper engine/transmission con‐

necting bolt.

– Attach the bracket -B- to the transmission.
– Press the hose/line assembly -A- into the bracket -B- on the

transmission.

– Attach the cable mounting bracket to the transmission and

tighten the bolts -arrows- to the tightening specification

-item 6- 

⇒ Item 6 (page 74)

 .

3. Transmission, Removing and Installing, Jetta from MY 2011    

151

-item 18- 

⇒ Item 18 (page 76)

 .

• Grease the relay lever before installation. Refer to

⇒ “1.8 Plastic Relay Lever”, page 77

 .

• Allocate the grease for gearshift mechanism. Refer to the

Parts Catalog.

– Insert the relay lever together with the cable retainer and se‐

cure them with the clip -arrow 1-.

– Coat the pin on the gearshift lever with a small amount of

grease -A-.

– Install the shift cable on the gearshift lever -A- and secure it

with new lock washer -arrow 2-.

• The clip -arrow 1- secures the relay lever.
• Make sure the clips locks securely.

Note

The relay lever is secured by a notch on some vehicles. Refer to

⇒ “1.8 Plastic Relay Lever”, page 77

 .

– Connect the selector cable to the cable retainer.
– Adjust the gearshift mechanism. Refer to

⇒ “1.11 Selector Mechanism, Adjusting”, page 85

 .

– Install the plenum chamber cover. Refer to ⇒  Body Exterior;

Rep. Gr.  50 ; Plenum Chamber Cover; Plenum Chamber

Cover, Removing and Installing .

152

taining brackets to the tightening specification. Refer to ⇒ 

Body Exterior; Rep. Gr.  50 ; Lock Carrier; Lock Carrier - At‐

tachments .

Note

If when removing the flange shaft, the transmission fluid leaks out,

drain and fill the transmission fluid for the installed transmission

and flange shaft. Refer to

⇒ “6 Transmission Fluid, Checking and Filling”, page 157

 .

– Install the battery tray and the battery. Refer to ⇒  Electrical

Equipment; Rep. Gr.  27 ; Battery; Battery, Removing and In‐

stalling .

Injection System; Air Filter Housing, Removing and Installing .

Head; Engine Cover, Removing and Installing .

– Connect the battery and follow the procedure regarding what

to do after connecting a battery. Refer to ⇒  Electrical Equip‐

ment; Rep. Gr.  27 ; Battery; Battery, Disconnecting and

Connecting .

– Install the left front wheel housing liner. Refer to ⇒  Body Ex‐

ing Liner, Removing and Installing .

50 ; Noise Insulation .

– Install the wheel. Refer to ⇒  Suspension, Wheels, Steering;

Rep. Gr.  44 ; Wheel Installation Tightening Specifications .

3.6.1

Tightening Specifications

Transmission to engine

Item

Bolt

Quantity

Nm

1

M 12 x 50

2

80

2

M 12 x 150

♦ Also starter to

transmission

2

80

3

M10 x 50

3

40

4

M 12 x 60

1

80

5

M6 x 8

♦ Small flywheel

cover plate

Not present on all

1

10

-A- alignment sleeves for centering

Component

Nm

Bracket for lower starter plug wires

20

Ground cable to engine/transmission bolt

20

3. Transmission, Removing and Installing, Jetta from MY 2011    

153

 

 

 

 

 

 

 

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