Volkswagen Golf Variant / Jetta. Manual - part 153

 

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Volkswagen Golf Variant / Jetta. Manual - part 153

 

 

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1 - Gearshift Cable

❑ Attach to the cable re‐

tainer -item 11-

⇒ Item 11 (page 75)

 .

❑ Installation position. Re‐

fer to

⇒ “1.1 Shift Mechanism

Installation Position”,

page 60

 .

❑ Attach to the selector

cable with a cable tie.

Refer to

⇒ Fig. ““Cable Tie Instal‐

lation Locations”“ , page

77

❑ Removing and Instal‐

ling. Refer to

⇒ “1.10 Gearshift Cable

and Selector Cable, Re‐

moving and Installing”,

page 83

 .

❑ From 11/2006 changed

fastener on shift lever in‐

side shift mechanism

-item 8-

⇒ Item 8 (page 68)

2 - Selector Cable

❑ Attach to the cable re‐

tainer

⇒ Item 10 (page 75)

 .

❑ Installation position. Re‐

fer to

⇒ “1.1 Shift Mechanism

Installation Position”,

page 60

 .

❑ Attach to the shift cable

with a cable tie. Refer to

⇒ Fig. ““Cable Tie Installation Locations”“ , page 77

❑ Removing and Installing. Refer to

⇒ “1.10 Gearshift Cable and Selector Cable, Removing and Installing”, page 83

 .

❑ From 11/2006 changed fastener on selector bracket inside shift mechanism -item 6-

⇒ Item 6 (page 68)

3 - Lock Washer

❑ Always replace.
❑ Discontinued on gearshift mechanisms from 11/2006. Refer to

⇒ “1.6 Gearshift Lever and Shift Housing, Servicing, from 11/2006”, page 67

4 - Gearshift Housing
5 - Lock Washer

❑ Always replace.
❑ Be careful not to damage the cables when removing them

6 - Hex Bolt

❑ 20 Nm
❑ Quantity: 3
❑ For the cable bracket

7 - Cable Bracket

❑ can be made of plastic or metal

74

❑ cable mounting bracket to transmission

9 - Spacer
10 - Cable Retainer

❑ For attaching the selector cable to the relay lever
❑ Adjust the gearshift mechanism after installing. Refer to

⇒ “1.11 Selector Mechanism, Adjusting”, page 85

 .

❑ Do not interchange, cable locking mechanisms for selector cable on linkage lever and for shift cable on

transmission shift lever are different

❑ Is secured with a lock washer in the case of the metal relay lever -item 12- 

⇒ Item 12 (page 75)

❑ From 05/2007 installed in with the plastic relay lever. Refer to 

⇒ “1.8 Plastic Relay Lever”, page 77

 .

❑ Removing from Plastic Relay Lever. Refer to 

⇒ “1.8 Plastic Relay Lever”, page 77

❑ Installing on Plastic Relay Lever. Refer to 

⇒ “1.8 Plastic Relay Lever”, page 77

❑ Allocation. Refer to 

⇒ Fig. ““Cable Retainer Allocation”“ , page 76

 .

11 - Cable Retainer

❑ For attaching the shift cable to the transmission shift lever
❑ Adjust the gearshift mechanism after installing. Refer to

⇒ “1.11 Selector Mechanism, Adjusting”, page 85

 .

❑ Do not interchange, cable locking mechanisms for selector cable on linkage lever and for shift cable on

transmission shift lever are different

❑ Allocation. Refer to 

⇒ Fig. ““Cable Retainer Allocation”“ , page 76

 .

12 - Lock Washer

❑ Always replace.
❑ Not needed for the plastic relay lever

13 - Lock Washer

❑ Always replace.
❑ Not needed for the plastic relay lever

14 - Bearing Bushing

❑ Not needed for the plastic relay lever

15 - Relay Lever

❑ Installation position. Refer to 

⇒ Fig. ““Selector Lever/Relay Lever Installed Position”“ , page 76

 .

❑ Adjust the gearshift mechanism after installing. Refer to

⇒ “1.11 Selector Mechanism, Adjusting”, page 85

 .

❑ Can be made of plastic or metal
❑ The metal relay lever is placed in the bushings -item 14- 

⇒ Item 14 (page 75)

 and secured with a lock

washer -item 13- 

⇒ Item 13 (page 75)

 .

❑ From 05/2007 plastic relay lever
❑ Plastic Relay Lever, Removing and Installing with Cable Retainer. Refer to

⇒ “1.8 Plastic Relay Lever”, page 77

❑ The bushings and lock washers are not needed with the plastic relay lever

16 - Sliding Shoe
17 - Selector Lever

❑ With a balance weight
❑ Insert so that master spline aligns with shift rod
❑ Installation position. Refer to 

⇒ Fig. ““Selector Lever/Relay Lever Installed Position”“ , page 76

 .

❑ Adjust the gearshift mechanism after installing. Refer to

⇒ “1.11 Selector Mechanism, Adjusting”, page 85

 .

❑ From 06/2006 the cable retainer mounting pin has a smaller diameter. Refer to

⇒ Fig. ““As of 06/2006, Smaller Bolt Diameter for the Shift Cable Retainer.”“ , page 76

1. Shift Mechanism, Servicing    

75

❑ 23 Nm
❑ Self-locking
❑ Always replace.

Cable Retainer Allocation
These holes have different diameters.

Cable retainer for:

Dimension “a”

1. - gearshift cable to gearshift lever from

06/2006

8.5 mm

2. - gearshift cable to gearshift lever to 05/2006

10 mm

2. - selector cable to metal relay lever

8 mm

2. - selector cable to plastic relay lever. Refer to

⇒ “1.8 Plastic Relay Lever”, page 77

10 mm

As of 06/2006, Smaller Bolt Diameter for the Shift Cable Retainer.

Mounting pin for gearshift cable retainer

Dimension “a”

through 05/2006

10 mm

from 06/2006

8.5 mm

Selector Lever/Relay Lever Installed Position
1 - Gearshift Lever with Balance Weight
2 - The relay lever grips into the sliding rail on the gearshift lever

via the sliding shoe -arrow-.

76

cables and attach it as illustrated.

1.8

Plastic Relay Lever

A plastic relay lever is installed from 05/2007. Two versions may

be installed.
♦ Relay lever with a catch
♦ Relay lever with clip
Note the following when removing and installing:
• To remove the relay lever, it is necessary to remove the cable

retainer from the selector cable.

This prevents damage to the selector cable.
Perform the following procedure:
– Pull the securing mechanism all the way forward in direction

of -arrow 1- and then unlock to the left in direction of

-arrow 2-.

– Push the relay lever forward (direction of -arrow 3-).

Relay Lever with Tab -arrow 1-
– Push the catch -arrow 1- all the way down and remove the

relay lever and cable retainer. Move the relay lever in its op‐

erating direction.

1. Shift Mechanism, Servicing    

77

 

 

 

 

 

 

 

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