Volkswagen Golf Variant / Jetta. Manual - part 152

 

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Volkswagen Golf Variant / Jetta. Manual - part 152

 

 

housing.

– Then press bearing shell off shift lever guide bearing and re‐

move.

• Pay attention to the guides -A- in the next work procedure.
• They must not break off.

– Lift the bottom end -arrow 1- of the pressure spring onto shoul‐

der on selector bracket.

– Now raise shift lever guide up as far as stop and remove ball

studs from selector bracket -arrow 2-.

– Turn the shift lever guide in direction of -arrow 1-.
• The pins -arrow 2- must be in the shift housing opening.
– Move the gearshift lever guide and the gearshift lever in the

direction of -arrow 3-.

Assemble the Gearshift Mechanism

Caution

The lower side of the spring (-arrow 1- ⇒ upper illustration) can

spring down uncontrolled from the selector bracket shoulder

during subsequent handling.

– Push the lower end carefully from the selector bracket shoul‐

der.

The spring sides then twist “diagonally” with a loud noise.

– Release the tension on the ends -A and B- by turning both

ends to the right.

• the ends -A and B- must face in the opposite direction.

70

stud -A- is above the opening in the shift housing.

– Place the shift housing with the shift lever guide into the larger

cavity -arrow- in the Press Piece - Block - T10083- .

Note

The selector shaft must be removed in order to insert the shifter

housing with the selector shaft guide into the Pressing Support .

• The shift lever guide must project out of selector housing as

far as stop.

Note

The selector bracket is only partially shown to provide a better

illustration.

– Insert the end -A- of the pressure spring into the guide from

the top.

– Pull the end -B- of the pressure spring downward and insert it

next to the guide (toward the ball head).

• Pay attention to the guides (⇒ upper illustration) in the next

work procedure.

• They must not break off.
– Carefully remove the shift housing and shift lever guide from

the Press Piece - Block - T10083- .

– Move the selector bracket all the way to the rear opposite

mounting holes for shift and selector cable -arrow 1-.

– Grease the ball stud.
– Press the ball stud into the selector bracket -arrow 2-.
• The guides -A- and the tabs -B- must not be damaged.

1. Shift Mechanism, Servicing    

71

cavity -arrow- in the Press Piece - Block - T10083- .

• The shift lever guide must project out of selector housing as

far as stop.

– Pry the upper end -A- of the pressure spring over the pin on

the selector bracket.

• Use a new bearing shell -B-.
– Grease the bearing shell and the shift lever guide bearing.
– Press the bearing shell all the way onto the shift lever guide

bearing.

– Remove the shift housing from the Press Piece - Block -

T10083- .

– Insert the bottom end -C- of the pressure spring into the guide.
– Pry the upper end -A- of the pressure spring over the pin on

the selector bracket.

– Push the bearing shell into the shift housing -arrows-.
• All retaining tabs must engage.
– If equipped install the shift lever in the shift housing.

– Secure the shift cable and selector cable on the shift housing

with lock washers -2 and 3-.

– Install the shift cable -1- on the gearshift lever and selector

cable -4-on the selector lever inside the shift housing.

72

⇒ Item 2 (page 68)

 on the base plate.

Caution

There is a danger of causing damage to the gearshift housing

and base plate.
Tension the gearshift housing only slightly.

– Bend the tabs -arrow- back over all around the base plate to

secure it (only the tabs on the left side of the base plate are

shown in the illustration).

Note

If only one Over-Center Spring Assembly Tool - T10178- is

available, instead of a second Over-Center Spring Assembly

Tool - T10178- the Toothed Belt Tensioner - T10020- can be

used.

A 200 x 25 x 5 flat iron can be used in place of an Over-Center

Spring Assembly Tool - T10178- .

A 350 X 30 X 5 flat iron can be used in place of an Engine

Support Bridge - Engine Support 25 - 10 - 222 A /25- .

– The tabs can be bent back over using the Wedge - T10357- .
- A- = Puller - Counterstay , for example -Kukko 22/4-
– Glue a new seal on the gearshift housing .
– Install the gearshift mechanism. Refer to

⇒ “1.9 Selector Mechanism, Removing and Installing”,

page 80

 .

1.7

Overview - Operating Cables, Removing and Installing

Note

Lubricate the bearing areas and the sliding surfaces. Refer to the Parts Catalog for the grease allocation.

1. Shift Mechanism, Servicing    

73

 

 

 

 

 

 

 

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