Volkswagen Golf Variant / Jetta. Manual - part 150

 

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Volkswagen Golf Variant / Jetta. Manual - part 150

 

 

Selector Mechanism, Overview

Note

♦

Note radio code on vehicles with coded radio.

♦

Disconnect the ground cable from the battery when working on the gearshift mechanism inside the engine

compartment. Refer to ⇒  Electrical Equipment; Rep. Gr.  27 ; Battery; Battery, Disconnecting and Con‐

necting .

♦

Connect battery and follow the procedures to be performed after connecting a battery. Refer to ⇒  Electrical

Equipment; Rep. Gr.  27 ; Battery; Battery, Disconnecting and Connecting .

♦

When working on the selector mechanism in the engine compartment, remove the complete air filter housing,

♦

The shift mechanism must be removed in order to replace the operating cables. Refer to

⇒ “1.9 Selector Mechanism, Removing and Installing”, page 80

 .

♦

Do not bend the operating cables.

I - Gearshift Knob and Cover,

Removing and Installing. Refer

to

⇒ “1.3 Gearshift Knob and

Cover, Removing and Instal‐

ling”, page 63

 .

II - Gearshift Lever and Shift

Housing, through 10/2006,

Servicing. Refer to

⇒ “1.5 Gearshift Lever and

Shift Housing, through

10/2006, Servicing”,

page 65

II - Gearshift lever and Shift

Housing, from 11/2006, Serv‐

icing. Refer to

⇒ “1.6 Gearshift Lever and

Shift Housing, Servicing, from

11/2006”, page 67

III - Operating Cables, Remov‐

ing and Installing. Refer to

⇒ “1.7 Overview - Operating

Cables, Removing and Instal‐

ling”, page 73

 .

Gearshift Mechanism, Removing and Installing. Refer to

⇒ “1.9 Selector Mechanism, Removing and Installing”,

page 80

 .

62

⇒ “1.11 Selector Mechanism, Adjusting”, page 85

 .

Special tools and workshop equipment required
♦ Hose Clip Pliers - VAG1275A-
♦ Torque Wrench 1331 5-50Nm - VAG1331-

1.3

Gearshift Knob and Cover, Removing and Installing

1 - Badge

❑ Can be carefully pried

off a plastic or leather

shift knob

2 - Gearshift Knob

❑ With boot
❑ The shift knob and boot

cannot be separated

from each other.

❑ Always replace together
❑ Removing and Instal‐

ling. Refer to

⇒ “1.4 Boot with Shifter

Knob and Noise Insula‐

tion, Removing and In‐

stalling”, page 64

 .

3 - Clamp

❑ For securing the shift

knob to the shift lever

❑ Secure on the gearshift

knob -item 2-

⇒ Item 2 (page 63)

 using

Hose Clamp Pliers -

V.A.G 1275- .

❑ Always replace.

4 - Center Control Cover

❑ Combined in one piece

with the upper center

console section on

some versions

5 - Noise Insulation

❑ Not on all vehicles
❑ Arrow on noise insula‐

tion points in direction of

travel

❑ Retaining tab spacing varies
❑ Therefore can only be arranged in one position

1. Shift Mechanism, Servicing    

63

Boot with Shifter Knob and Noise Insu‐

lation, Removing and Installing

Removing
– Remove the boot with the center console cover from the center

console or pry it out carefully -arrows-.

Note

On some equipment versions, the boot must be pryed out at the

front area.

– Fold the boot with the center console cover up over the shifter

knob.

– Open the clamp -arrow- and remove the shift knob and boot.
In some equipment versions, the center console cover remains in

the center console.
– Pull the center console cover out or pry it out carefully.

– Remove the noise insulation -1-.
Installing
– Install the noise insulation.

Installation Location, Noise Insulation
• -Arrow A- points in direction of travel.
• The tabs -arrows B- must latch into the center console.
– Press the center console cover into the center console.
– Then turn inner side of boot toward outside.
Install the shift knob all the way on.

64

clamp -arrow- together.

– Press the boot and the cover into the center console or press

the boot into the cover.

1.5

Gearshift Lever and Shift Housing, through 10/2006, Servicing

Note

Lubricate the bearing areas and the sliding surfaces. Refer to the Parts Catalog for the grease allocation.

1 - Lock Washer

❑ Removing and Instal‐

ling. Refer to

⇒ Fig. ““Removing and

Installing the Lock

Washer”“ , page 67

 .

2 - Bushing
3 - Pressure Spring
4 - Bushing
5 - TORX® Bolt

❑ 5 Nm

6 - Cover
7 - Insulation
8 - Insulation
9 - Bearing Shell
10 - Gearshift Lever Guide
11 - Washer
12 - Seal

❑ Between the gearshift

housing and the under‐

body

❑ Self-adhesive
❑ Affix to the gearshift

housing

13 - Gearshift Lever
14 - Gearshift Housing
15 - Bearing Bushing
16 - Mounting Pin
17 - Guide Bushing
18 - Pressure Spring

❑ Installing. Refer to 

⇒ Fig. ““Installing the Pressure Spring”“ , page 67

 .

1. Shift Mechanism, Servicing    

65

 

 

 

 

 

 

 

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