Volkswagen Golf Variant / Jetta. Manual - part 150

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  148  149  150  151   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 150

 

 

Selector Mechanism, Overview

Note

Note radio code on vehicles with coded radio.

Disconnect the ground cable from the battery when working on the gearshift mechanism inside the engine

compartment. Refer to ⇒  Electrical Equipment; Rep. Gr.  27 ; Battery; Battery, Disconnecting and Con‐

necting .

Connect battery and follow the procedures to be performed after connecting a battery. Refer to ⇒  Electrical

Equipment; Rep. Gr.  27 ; Battery; Battery, Disconnecting and Connecting .

When working on the selector mechanism in the engine compartment, remove the complete air filter housing,

The shift mechanism must be removed in order to replace the operating cables. Refer to

⇒ “1.9 Selector Mechanism, Removing and Installing”, page 80

 .

Do not bend the operating cables.

I - Gearshift Knob and Cover,

Removing and Installing. Refer

to

⇒ “1.3 Gearshift Knob and

Cover, Removing and Instal‐

ling”, page 63

 .

II - Gearshift Lever and Shift

Housing, through 10/2006,

Servicing. Refer to

⇒ “1.5 Gearshift Lever and

Shift Housing, through

10/2006, Servicing”,

page 65

II - Gearshift lever and Shift

Housing, from 11/2006, Serv‐

icing. Refer to

⇒ “1.6 Gearshift Lever and

Shift Housing, Servicing, from

11/2006”, page 67

III - Operating Cables, Remov‐

ing and Installing. Refer to

⇒ “1.7 Overview - Operating

Cables, Removing and Instal‐

ling”, page 73

 .

Gearshift Mechanism, Removing and Installing. Refer to

⇒ “1.9 Selector Mechanism, Removing and Installing”,

page 80

 .

62

⇒ “1.11 Selector Mechanism, Adjusting”, page 85

 .

Special tools and workshop equipment required
♦ Hose Clip Pliers - VAG1275A-
♦ Torque Wrench 1331 5-50Nm - VAG1331-

1.3

Gearshift Knob and Cover, Removing and Installing

1 - Badge

❑ Can be carefully pried

off a plastic or leather

shift knob

2 - Gearshift Knob

❑ With boot
❑ The shift knob and boot

cannot be separated

from each other.

❑ Always replace together
❑ Removing and Instal‐

ling. Refer to

⇒ “1.4 Boot with Shifter

Knob and Noise Insula‐

tion, Removing and In‐

stalling”, page 64

 .

3 - Clamp

❑ For securing the shift

knob to the shift lever

❑ Secure on the gearshift

knob -item 2-

⇒ Item 2 (page 63)

 using

Hose Clamp Pliers -

V.A.G 1275- .

❑ Always replace.

4 - Center Control Cover

❑ Combined in one piece

with the upper center

console section on

some versions

5 - Noise Insulation

❑ Not on all vehicles
❑ Arrow on noise insula‐

tion points in direction of

travel

❑ Retaining tab spacing varies
❑ Therefore can only be arranged in one position

1. Shift Mechanism, Servicing    

63

Boot with Shifter Knob and Noise Insu‐

lation, Removing and Installing

Removing
– Remove the boot with the center console cover from the center

console or pry it out carefully -arrows-.

Note

On some equipment versions, the boot must be pryed out at the

front area.

– Fold the boot with the center console cover up over the shifter

knob.

– Open the clamp -arrow- and remove the shift knob and boot.
In some equipment versions, the center console cover remains in

the center console.
– Pull the center console cover out or pry it out carefully.

– Remove the noise insulation -1-.
Installing
– Install the noise insulation.

Installation Location, Noise Insulation
• -Arrow A- points in direction of travel.
• The tabs -arrows B- must latch into the center console.
– Press the center console cover into the center console.
– Then turn inner side of boot toward outside.
Install the shift knob all the way on.

64

clamp -arrow- together.

– Press the boot and the cover into the center console or press

the boot into the cover.

1.5

Gearshift Lever and Shift Housing, through 10/2006, Servicing

Note

Lubricate the bearing areas and the sliding surfaces. Refer to the Parts Catalog for the grease allocation.

1 - Lock Washer

❑ Removing and Instal‐

ling. Refer to

⇒ Fig. ““Removing and

Installing the Lock

Washer”“ , page 67

 .

2 - Bushing
3 - Pressure Spring
4 - Bushing
5 - TORX® Bolt

❑ 5 Nm

6 - Cover
7 - Insulation
8 - Insulation
9 - Bearing Shell
10 - Gearshift Lever Guide
11 - Washer
12 - Seal

❑ Between the gearshift

housing and the under‐

body

❑ Self-adhesive
❑ Affix to the gearshift

housing

13 - Gearshift Lever
14 - Gearshift Housing
15 - Bearing Bushing
16 - Mounting Pin
17 - Guide Bushing
18 - Pressure Spring

❑ Installing. Refer to 

⇒ Fig. ““Installing the Pressure Spring”“ , page 67

 .

1. Shift Mechanism, Servicing    

65

 

 

 

 

 

 

 

Content   ..  148  149  150  151   ..