Volkswagen Golf Variant / Jetta. Manual - part 151

 

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Volkswagen Golf Variant / Jetta. Manual - part 151

 

 

❑ 5 Nm

21 - Seal

❑ Always replace.

22 - Base Plate

❑ Bend the tabs in order to remove
❑ Always replace.

23 - Selector Cable

❑ To the selector bracket
❑ Removing and installing. Refer to

⇒ Fig. ““Detaching from the Selector Cable and the Shift Cable and Attaching”“ , page 66

 .

24 - Gearshift Cable

❑ Removing from the shift lever guide and attaching to the shift lever guide. Refer to

⇒ Fig. ““Detaching from the Selector Cable and the Shift Cable and Attaching”“ , page 66

25 - Lock Washer

❑ Always replace.

26 - Nut

❑ M8: 25 Nm
❑ M6: 8 Nm
❑ Quantity: 4

27 - Bearing Bushing

❑ Fits in one position only

28 - Lock Washer

❑ Always replace.

Detaching from the Selector Cable and the Shift Cable and At‐

taching
– Remove the lock washer from the shift cable -A- and the se‐

lector cable -B-.

Lift the tab with a screwdriver -arrow 1- and remove the lock

washer -arrow 2-.
– Remove the shift cable -A- from the gearshift lever mount.
– Remove the selector cable -B- from the selector bracket

mount.

66

-arrow C- and remove or install the lock washer -arrow A-.

Note

Do not tilt the bushing when pushing it down.

The slot in the lever for the circlip must be visible.

Carefully release the tension on the spring.

Installing the Pressure Spring
– Install the compression spring so that the brace -A- contacts

upper part of pin -arrow-.

– Pull the brace -B- downward so that it reached the bottom of

the pin -arrow-.

1.6

Gearshift Lever and Shift Housing,

Servicing, from 11/2006

⇒ “1.6.1 Selector Mechanism, Disassembling and Assembling”,

page 69

Note

Lubricate the bearing areas and the sliding surfaces. Refer to the Parts Catalog for the grease allocation.

Gearshift Mechanism, Disassembling and Assembling. Refer to

⇒ “1.6.1 Selector Mechanism, Disassembling and Assembling”, page 69

 .

1. Shift Mechanism, Servicing    

67

❑ Bend the tabs in order to

remove

❑ Always replace.

2 - Seal

❑ Always replace.

3 - Gearshift Lever

❑ Can be removed and in‐

stalled with the shift lev‐

er guide installed

-item 15-

⇒ Item 15 (page 68)

 .

4 - Washer

❑ Slide out of shift lever as

far as stop -arrow-.

5 - Lock Washer

❑ Be careful not to dam‐

age the cables when re‐

moving them

❑ Always replace.

6 - Selector Cable

❑ pry off of selector brack‐

et

❑ press onto selector

bracket inside the shift

mechanism

❑ Installation position. Re‐

fer to

⇒ “1.1 Shift Mechanism

Installation Position”,

page 60

 .

7 - Bushing
8 - Gearshift Cable

❑ pry off of shift lever guide
❑ press onto shift lever guide inside the shift mechanism
❑ Installation position. Refer to 

⇒ “1.1 Shift Mechanism Installation Position”, page 60

 .

9 - Insulation
10 - Bearing Shell

❑ Will get damaged when being removed
❑ Always replace.

11 - Bushing
12 - Lock Washer

❑ Removing and Installing. Refer to 

⇒ Fig. ““Removing and Installing the Lock Washer”“ , page 67

 .

13 - Pressure Spring

❑ Removing and Installing. Refer to 

⇒ Fig. ““Removing and Installing the Lock Washer”“ , page 67

 .

14 - Bushing
15 - Gearshift Lever Guide
16 - Nut

❑ M8: 25 Nm
❑ M6: 8 Nm
❑ Quantity: 4

68

❑ Between the gearshift housing and the underbody
❑ Self-adhesive
❑ Affix to the gearshift housing

18 - Gearshift Housing

❑ with spring and selector bracket
❑ Spring and selector bracket cannot be removed

1.6.1

Selector Mechanism, Disassembling

and Assembling

Special tools and workshop equipment required
♦ Window Release Tool - T10236-
♦ Press Piece - Multiple Use - VW412-
♦ Over-Center Spring Assembly Tool - T10178- or flat iron, 200

x 25 x 5

♦ Engine Support Bridge - Engine Support 25 - 10 - 222 A /25-

or flat iron, 350 X 30 X 5

♦ Puller - Counterstay , for example -Kukko 22/4-
♦ Wedge - T10357-
♦ Press Piece - Block - T10083-
Perform the following procedure:
– Remove the selector mechanism. Refer to

⇒ “1.9 Selector Mechanism, Removing and Installing”,

page 80

 .

– Bend up the tabs -arrows- on the shift mechanism base plate

using a screwdriver and remove the base plate. Only the

straps on the left side of the base plate are shown in the illus‐

tration.

– Remove the seal from the shift housing.
– Remove the shift cable and the selector cable from the shift

housing. Refer to

⇒ “1.10 Gearshift Cable and Selector Cable, Removing and

Installing”, page 83

 .

– Lift the upper end -A- of the pressure spring over the tab on

the selector bracket.

– Using a screwdriver, press bearing shell notches -arrows- in

direction of shift lever guide bearing; break of notches if nec‐

essary.

1. Shift Mechanism, Servicing    

69

 

 

 

 

 

 

 

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