Volkswagen Golf Variant / Jetta. Manual - part 74

 

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Volkswagen Golf Variant / Jetta. Manual - part 74

 

 

3.1

Tools

Special tools and workshop

equipment required
♦ Release tool -T10236-
♦ Roller -T10314-
♦ Torque wrench -V.A.G

1783-

3. Rear door window (saloon)    

293

 

Note

The right side is shown. The left side is similar.

1 - Door window

❑ Removing and installing

⇒ page 294

2 - Window channel

❑ Component part of fixed

door window

❑ Removing and installing

⇒ page 297

3 - Fixed door window

❑ Part of widow channel.
❑ Removing and installing

⇒ page 297

4 - Window regulator guide
5 - Spreader plug

❑ Always renew when

working on door window

6 - Spreader pin

❑ Always renew when

working on door window

7 - Cover
8 - Window regulator

❑ Removing and installing

⇒ page 305

9 - Window regulator motor

❑ Removing and installing

⇒ page 302

3.3

Removing and installing door window

Note

The removal and installation sequence is only for the rear right

door window. The removal and installation of the rear left door

window is similar.

294

 

Note

When door outer panel has been removed the spreader pin and

spreader plug to remove door window are accessible from exte‐

rior.

Gr.  70 ; Door trim .

– Lever out caps -5-.
– Lower door window until spreader pin -3- and spreader plug

-4- in cut-out of window regulator is accessible.

Note

If the work step cannot be carried out because there is a fault with

the electric window motor, remove motor to slide window down.

– Screw a 5 mm bolt (approx. 70 mm long) into spreader pin

-3-.

– Pull bolt and spreader pin out of spreader plug -4-.
– Screw an 8 mm bolt (approx. 80 mm long) into spreader plug

-4-.

Note

Do not exert too great a pressure on the plug because otherwise

the plug will fall into the door.

– Pull spreader plug -4- out of clamping jaws -2- and therefore

out of door window.

– Remove window regulator motor 

⇒ page 302

 .

– Lower door window fully.

– Pull window channel -3- out of mounting.
– Remove screws -2- and pull trim -1- towards B-pillar

-direction of arrow-.

3. Rear door window (saloon)    

295

 

Installing

Note

When installing door window, always renew spreader plug and

spreader pin.

Before inserting spreader plug and spreader pin check washer

for damage.

– With door window -1- removed insert spreader plug -3- in mid‐

dle - centralised.

– Press spreader pin -2- flush into spreader plug -3-.
– Remove window slot seal ( 

⇒ Item 1 (page 123)

 ).

– Guide door window -1- into door and insert door window into

mounting of window regulator guide -4-.

– With light pressure from above -arrow-, engage window -1- in

mounting of window regulator guide -4-.

– Install window slot seal ( 

⇒ Item 1 (page 123)

 ) again.

Further installation is performed in reverse order of removal.
Carry out functional test function before installing door trim.

296

 

 

 

 

 

 

 

 

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