Volkswagen Golf Variant / Jetta. Manual - part 63

 

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Volkswagen Golf Variant / Jetta. Manual - part 63

 

 

5.1

Tools

Special tools and workshop equipment required
♦ Torque wrench -V.A.G 1783-

♦ Torque wrench -V.A.G 1331-

5.2

Repairing bumper cover

Note

If bumper cover is damaged, determine whether plastic can be

repaired before renewing bumper.

Description under: ⇒ General Information; Body Repairs, General

Body Repairs ; Plastic repair procedures

5. Rear bumper (Variant)    

249

 

1 - Bolt

❑ Qty. 7
❑ 5 Nm

2 - Spreader rivet

❑ Qty. 1 on each side

3 - Bumper cover

❑ Material PP/EPDM
❑ Removing and installing

⇒ page 250

4 - Bolt

❑ Qty. 3 on each side
❑ 2 Nm

5 - Bolt

❑ Qty. 2
❑ 2 Nm

5.4

Removing and installing bumper cover

Note

The removal and installation procedures may have to be modified

slightly depending on variations in equipment.

5.4.1

Removing

– Remove tail lights in left and right side panels ⇒  Electrical

system; Rep. Gr.  94 ; Tail lights .

– Remove bolts -4- on left and right in area of wheel housing

liner.

– Lever out spreader rivet -2- on left and right using a screw‐

driver.

– Remove bolts -1-.
– Remove bolts -5-.

250

 

a second mechanic.

– Disconnect connectors from all electrical components.

5.4.2

Installing

Install in reverse order of removal.
Ensure parallelism and gap dimensions are maintained ⇒ Body

Repairs; Rep. Gr.  00 ; Body dimensions .
Tightening torques:
Bolt -1-: 5 Nm
Bolt -4-: 2 Nm
Bolt -5-: 2 Nm

5. Rear bumper (Variant)    

251

 

252

 

 

 

 

 

 

 

 

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