Volkswagen Golf Variant / Jetta. Manual - part 60

 

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Volkswagen Golf Variant / Jetta. Manual - part 60

 

 

1 - Bolt

❑ Qty. 1 on each side
❑ Bolted from luggage

compartment (to re‐

move, remove luggage

compartment side cov‐

ers ⇒  General body re‐

pairs, interior; Rep. Gr. 

70 ; Luggage and load

compartment trim )

❑ 8 Nm

2 - Bolt

❑ 5 Nm

3 - Spreader rivet

❑ Qty. 1 on each side

4 - Bolt

❑ Qty. 3
❑ Only on right side
❑ 2 Nm

5 - Bolt

❑ Qty. 3
❑ 5 Nm

6 - Bumper cover

❑ Material PP/EPDM
❑ Removing and installing

⇒ page 237

7 - Bolt

❑ Qty. 3 on each side
❑ 2 Nm

3.4

Removing and installing bumper cover

Note

The removal and installation procedures may have to be modified

slightly depending on variations in equipment.

3.4.1

Removing

– Remove tail lights in left and right side panels ⇒  Electrical

system; Rep. Gr.  94 ; Tail lights .

– Remove bolts -7- on left and right in area of wheel housing

liner.

– Lever out spreader rivet -3- on left and right using a screw‐

driver.

– From below, remove bolts -4- and -5-.
– Remove bolts -2- from above.

3. Rear bumper (saloon)    

237

 

trim .

Further dismantling requires the assistance of a second mechan‐

ic.
– Pull bumper cover -6- parallel out of guide profiles with help of

a second mechanic.

– Disconnect connectors from all electrical components.

3.4.2

Installing

Install in reverse order of removal.
Ensure parallelism and gap dimensions are maintained ⇒ Body

Repairs; Rep. Gr.  00 ; Body dimensions .

238

 

1 - Bumper cover

❑ Material PP/EPDM
❑ Removing and installing

⇒ page 237

2 - Spoiler

❑ Material PC/ABS
❑ Engaged in bumper

cover

❑ Can only be removed

when bumper cover is

removed

3 - Towing eye cap

❑ Engaged in bumper

cover

4 - Bumper strip

❑ Engaged in spoiler
❑ Can only be removed

when spoiler is removed

3. Rear bumper (saloon)    

239

 

1 - Securing strip
2 - Hexagon nut

❑ Qty. 4
❑ 2 Nm

3 - Guide

❑ Left and right

4 - Hexagon nut

❑ Qty. 2 on each side
❑ 2 Nm

5 - Bolt

❑ Qty. 1 on each side
❑ 2 Nm

6 - Bolt

❑ Qty. 4 on each side
❑ 2 Nm

7 - Guide bracket

❑ Left and right

240

 

 

 

 

 

 

 

 

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