Volkswagen Golf Variant / Jetta. Manual - part 58

 

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Volkswagen Golf Variant / Jetta. Manual - part 58

 

 

2.1

Front bumper cover

2.1.1

Tools

Special tools and workshop equipment required
♦ Torque wrench -V.A.G 1783-

♦ Torque wrench -V.A.G 1332-

2.1.2

Repairing front bumper cover

Note

If bumper cover is damaged, determine whether plastic can be

repaired before renewing bumper.

Description under: ⇒ General Information; Body Repairs, General

Body Repairs ; Plastic repair procedures

229

 

1 - Front bumper cover

❑ Material PUR/MF 17
❑ Removing 

⇒ page 231

❑ Installing 

⇒ page 232

2 - Bolt

❑ Left and right
❑ Points upwards
❑ Specified torque: 2 Nm

3 - Bolt

❑ Qty. 4 on each side
❑ Specified torque: 2 Nm

4 - Bolt

❑ Left and right
❑ Specified torque:

3.5 Nm

5 - Bolt

❑ Qty. 6.
❑ Specified torque: 2 Nm

6 - Bolt

❑ Qty. 2.
❑ Specified torque:

3.5 Nm

230

 

– Remove left and right side marker lights -5- ⇒  Electrical sys‐

in from bumper .

– Remove radiator grille 

⇒ page 341

 .

– Remove bolts -6- from above.
– Remove bolts -2- (pointing upwards) on left and right of wheel

housing.

– Unscrew bolts -3- from left and right wheel housing.
– Unscrew bolts -4- and -5- from underneath.
Further dismantling requires the help of a second mechanic.
– With help of a second mechanic pull front bumper cover -1-

parallel off vehicle.

– Disconnect electrical connectors from all electrical compo‐

nents (if fitted).

231

 

– With help of a second mechanic, install front bumper cover

-1- on lock carrier ensuring it remains parallel with vehicle

Note

When positioning front bumper cover -1-, ensure it is parallel to wing.

– Ensure joints are parallel and shut lines are equal ⇒ Body Re‐

pairs; Rep. Gr.  00; Karosseriespaltmaße; Karosserie vorn

– Start bolts -2, 3, 4, 5 and 6- and tighten these to the relevant

torque settings 

⇒ page 230

Further installation is performed in reverse order of removal.

232

 

 

 

 

 

 

 

 

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