Volkswagen Golf Variant / Jetta. Manual - part 53

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  51  52  53  54   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 53

 

 

Further installation is performed in reverse order of removal.
Vehicles with net partition:
– Install net partition mounting ⇒  General body repairs, interior;

Rep. Gr.  68 ; Net partition .

All vehicles:
– Install grab handle mounting (roof) ⇒  General body repairs,

interior; Rep. Gr.  68 ; Grab handles .

– Install moulded headliner ⇒  General body repairs, interior;

Rep. Gr.  70 ; Roof trims .

2.20

Removing and installing rear part

2.20.1

Removing

– Remove assembly frame from vehicle 

⇒ page 207

 .

2. Panorama sliding sunroof (Arvin-Meritor)    

209

 

 .

– Loosen wiring harness from rear part.

– Remove bolts -2- from guide rail -1-.

– Mark position -arrow- of rear part -3- for further assembly.
– Separate adhesive bonding -2- between guide rail -1- and rear

part -3- using a knife.

– Pull entire rear part -1- with discharge tubes -2- in direction of

-arrow- out of guide rail -3-.

210

 

– Remove existing adhesive residue using adhesive strip re‐

mover -VAS 6349- .

– Clean bonding surfaces on rear part and guide rails with clean‐

er -D 009 401 04- .

– Press a ∅ 3.5 mm butyl sealing cord -AKD 497 010 04 R10-

-2- as shown in illustration into adhesive canal on rear part

-1-.

– Push entire rear part -1- with discharge tubes -2- in direction

of -arrow- onto guide rail -3-.

– Tighten bolts -2- on guide rail -1- to 2 Nm.

Note

Before installation, it is recommended to check leak tightness of

assembly frame.

– Seal water drain hoses -1-.
– Fill marked area -3- between rear part -2- and guide rail -4-

with water.

– Wait for at least 5 minutes before checking leak tightness.
– Seal any leaks with butyl sealing cord -AKD 497 010 04 R10- .
– Install sun blind 

⇒ page 199

 .

– Install sun blind motor 

⇒ page 198

 .

– Install a new inner seal 

⇒ page 193

 .

– Install assembly frame 

⇒ page 208

 .

– On completion of work, establish reference points of all drives

for panorama sliding roof 

⇒ page 183

 .

2. Panorama sliding sunroof (Arvin-Meritor)    

211

 

plate

2.21.1

Removing

– Remove assembly frame from vehicle 

⇒ page 207

 .

– Remove sliding sunroof motor 

⇒ page 196

 .

– Remove bolts -arrows-.
– Remove cable covers -1 and 2-.
Front motor plate -3- remains on front part -4-.

212

 

 

 

 

 

 

 

 

Content   ..  51  52  53  54   ..