Volkswagen Golf Variant / Jetta. Manual - part 24

 

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Volkswagen Golf Variant / Jetta. Manual - part 24

 

 

Note

The removal and installation sequence is only for the right door

inner seal. The removal and installation of the left door inner seal

is similar.

1.21.1

Removing

– Pull door inner seal off body flange.

1.21.2

Installing

– Align door inner seal so that the vulcanised point -arrow b- is

located at the height of the lower hinge.

1. Front door    

93

 

1.22

Removing and installing door outer seal

Note

Removal and installation are described only for the right door

outer seal. Removal and installation of the left door outer seal

are similar.

Remove protective backing immediately before installation.

Working temperature approx. 20 °C.

94

 

– Pull door outer seal off door.

1.22.2

Installing

– Remove adhesive residues with erasure disc of adhesive strip

remover -VAS 6349- .

– Immediately before bonding door outer seal, clean bonding

surface thoroughly with adhesive remover -D 002 000 10- .

• Bonding surfaces must be free of dust and grease and there

should be no adhesive residues.

– Align door outer seal with section -arrow b- towards door lock

securing bolts.

– Door outer seal vulcanised point -arrow c- should then be in

middle of sill.

1. Front door    

95

 

– Press complete bonding surface of seal -3- onto door -1- all

around using roller -3356- .

– To do this, push seal aside -arrow a- so that the roller -3356-

runs directly over the contact surface of the seal.

The roller can apply the necessary force -arrow b- to the bonding

surface -2- only when procedure described above is followed.
– If the seal has stretched, cut seal to required length and press

on butt joint well.

– If seal -3- comes loose in small areas again, press seal on well

again using roller -3356- .

Note

The door must not be closed for a period of 2 hours to ensure the door outer seal does not move or loosen

again.

96

 

 

 

 

 

 

 

 

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