Volkswagen Golf Variant / Jetta. Manual - part 24

Note

The removal and installation sequence is only for the right door

inner seal. The removal and installation of the left door inner seal

is similar.

1.21.1

Removing

– Pull door inner seal off body flange.

1.21.2

Installing

– Align door inner seal so that the vulcanised point -arrow b- is

located at the height of the lower hinge.

1. Front door    

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1.22

Removing and installing door outer seal

Note

♦

Removal and installation are described only for the right door

outer seal. Removal and installation of the left door outer seal

are similar.

♦

Remove protective backing immediately before installation.

Working temperature approx. 20 °C.

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– Pull door outer seal off door.

1.22.2

Installing

– Remove adhesive residues with erasure disc of adhesive strip

remover -VAS 6349- .

– Immediately before bonding door outer seal, clean bonding

surface thoroughly with adhesive remover -D 002 000 10- .

• Bonding surfaces must be free of dust and grease and there

should be no adhesive residues.

– Align door outer seal with section -arrow b- towards door lock

securing bolts.

– Door outer seal vulcanised point -arrow c- should then be in

middle of sill.

1. Front door    

95

 

– Press complete bonding surface of seal -3- onto door -1- all

around using roller -3356- .

– To do this, push seal aside -arrow a- so that the roller -3356-

runs directly over the contact surface of the seal.

The roller can apply the necessary force -arrow b- to the bonding

surface -2- only when procedure described above is followed.
– If the seal has stretched, cut seal to required length and press

on butt joint well.

– If seal -3- comes loose in small areas again, press seal on well

again using roller -3356- .

Note

The door must not be closed for a period of 2 hours to ensure the door outer seal does not move or loosen

again.

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