Volkswagen Golf Variant / Jetta. Manual - part 16

 

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Volkswagen Golf Variant / Jetta. Manual - part 16

 

 

V155- -1- through opening in side panel.

– Push rubber grommet -4- out of side panel and pull out wiring

harness -3-.

– Pull tank filler flap locking motor -V155- -1- in direction of

-arrow- off side panel.

5. Fuel tank flap unit (Variant)    

61

 

– Feed wiring harness -3- through opening in side panel.
– Secure rubber grommet -4- on side panel.
– Reconnect connector -2-.
– Slide tank filler flap locking motor -V155- -1- in opposite direc‐

tion of -arrow- onto side panel.

– Install tank flap unit 

⇒ page 59

 .

– Install luggage compartment side trim on right ⇒  General body

repairs, interior; Rep. Gr.  70 ; Load area and luggage com‐

partment trim .

62

 

Front door

1.1

Tools

Special tools and workshop

equipment required
♦ Socket -T10072-
♦ Assembly tool -T10118-
♦ Door alignment tool -3320-

with -3320/1- , -3320/2- and

-3320/3-

♦ Roller for door insulation

foil -3356-

♦ Torque wrench -V.A.G

1331-

♦ Setting gauge -3371-

1. Front door    

63

 

♦ Removal wedge -3409-
♦ Assembly tool set -T10237-

1.2

Materials

♦ 1K or 2K glass adhesive

-DH 009 100 01- 

1)

 

2)

 or -DH 004

600 A2- 

1)

♦ Glass primer/paint primer -D 009 200 02- 

3)

♦ Cleaning solution

-D 009 401 04- 

3)

♦ Primer applicator

-D 009 500 25- 

3)

1) Observe curing period 

⇒ page 82

2) Heat according to manufacturer's instructions, using cartridge heater -V.A.G

1939 A- .
3) Materials are stored in box -D 004 700- .

1.3

Assembly overview - door assembly

A new door concept has been introduced with Jetta 2005 ▸, Bora

2005 ▸.
The door consists of an inner part -6- and an outer panel -1-.
The parts are joined by the front -7- and rear -4- retaining rail.

64

 

 

 

 

 

 

 

 

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