Volkswagen Golf Variant / Jetta. Manual - part 17

 

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Volkswagen Golf Variant / Jetta. Manual - part 17

 

 

known assembly carrier. Loudspeaker, window regulator, window

regulator motor, wiring, window channel, exterior mirror and door

lock are mounted on the door inner part.
The outer panel -1- of the door is additionally bolted to the lower

edge of the inner part. The window slot outer seal, insulation and

exterior door handle are mounted on the outer panel of the door.

Caution

Different securing screws are used for the door outer panel. If

these are fitted in the wrong positions, the outer panel for the

door will be damaged.

Note

The edge protection foil -2- must always be bonded between the door outer panel and the door inner part.

1 - Door outer panel

❑ Removing and installing

⇒ page 112

2 - Edge protection foil

❑ Self-adhesive
❑ Is bonded between door

outer panel and door in‐

ner part.

3 - Bolt

❑ Feature: bolt with poin‐

ted end and thinner

washer.

❑ Qty. 6 on lower edge
❑ Qty. 1 in rear section of

door shoulder

❑ 10 Nm

4 - Rear retaining rail

❑ Adhesive -DH 009 100

03-

5 - Bolt

❑ Feature: bolt with no

pointed end and thicker

washer.

❑ Qty. 10 for both retain‐

ing rails

❑ 14 Nm

6 - Door inner part

❑ Assembly overview

⇒ page 84

7 - Front retaining rail

❑ Adhesive -DH 009 100

03-

1. Front door    

65

 

9 - Insulation

❑ Self-adhesive
❑ To bond, first heat the insulation and then press on firmly

10 - Clip

❑ Qty. 6

11 - Window slot seal

❑ Must be fitted before fitting door outer panel.

1.4

Assembly overview - door hinges

Caution

Nut of eccentric bolt -9- should not be loosened under any cir‐

cumstances. It cannot be tightened again using normal work‐

shop tools.

66

 

The right side is shown. The left side is similar.

The hinge bolts must always be renewed if loosened.

Hinges are now one piece.

1 - Door

❑ Removing and installing

⇒ page 68

❑ Adjusting 

⇒ page 70

2 - Guide bolt

❑ 10 Nm

3 - Door hinge with arrester
4 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further

(90°).

❑ Always renew after

loosening

5 - Multi-point socket head bolt

❑ Installed from inside ve‐

hicle.

❑ Removing A-pillar lower

trim ⇒  General body re‐

pairs, interior; Rep. Gr. 

70 ; Pillar and side panel

trim

❑ 20 Nm + 

1

/4 turn further

(90°).

❑ Always renew after

loosening

6 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further

(90°).

❑ Always renew after

loosening

7 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further

(90°).

❑ Always renew after loosening

8 - Guide bolt

❑ 10 Nm

9 - Nut

❑ For eccentric pin
❑ Do not loosen
❑ Serves as a means of adjustment during production only

10 - Door hinge

❑ Door hinge is now one piece.

1. Front door    

67

 

1

/4 turn further (90°).

❑ Always renew after loosening

12 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further (90°).

❑ Always renew after loosening

13 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further (90°).

❑ Always renew after loosening

1.5

Removing and installing door

Note

The removal and installation sequence is only for the right door.

The removal and installation of the left door is similar.

1.5.1

Removing

– Release boot -6- by pressing fastener -arrow a- and pull boot

off A-pillar.

– Swing locking lever -7- downwards -arrow b- and separate

electrical connector -8- from coupling station.

– Remove bolts -4-, -5- and -11- from hinge using special door

alignment tool -3320- and bit -3320/3- .

68

 

 

 

 

 

 

 

 

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