Volkswagen Golf / Golf Plus. Manual - part 271

 

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Volkswagen Golf / Golf Plus. Manual - part 271

 

 

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3

Rear door windows

3.1

Tools

Special tools and workshop equipment required
♦ Release tool -T10236-

♦ Torque wrench 2...10 Nm -V.A.G 1783-

General body repairs, exterior - Edition 04.2008

3. Rear door windows    

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3.2

Assembly overview - rear door window

Note

The right side is shown. The left side is similar.

1 - Door window

❑ Removing and installing

⇒ page 206

2 - Window guide

❑ Integral part of fixed

door window

❑ Removing and installing

⇒ page 209

3 - Fixed door window

❑ Integral part of window

guide

❑ Removing and installing

⇒ page 209

4 - Window regulator guide
5 - Spreader pin

❑ Always renew when

working on door window

6 - Spreader plug

❑ Always renew when

working on door window

7 - Cover
8 - Window regulator

❑ Removing and installing

⇒ page 215

9 - Window regulator motor

❑ Removing and installing

⇒ page 212

3.3

Removing and installing door window

Note

The removal and installation sequence is only for the rear right

door window. The removal and installation of the rear left door

window is similar.

When door outer panel has been removed the spreader pin

and spreader plug to remove door window are accessible from

exterior.

General body repairs, exterior - Edition 04.2008

206

     Rep. Gr.64 - Glazing

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3.3.1

Removing

– Remove rear door trim ⇒  General body repairs, interior; Rep.

Gr.  70 ; Trims, insulation; Door trims .

– Lever out caps -5-.
– Lower door window until spreader pin -3- and spreader plug

-4- are accessible in aperture of window regulator.

Note

If the work step cannot be carried out because there is a fault with

the electric window motor, remove motor to slide window down.

– Screw a 5 mm bolt (approx. 70 mm long) into the spreader pin

-3- and pull out from spreader plug -4-.

– Screw an 8 mm bolt (approx. 80 mm long) into spreader plug

-4-.

Note

Do not exert too great a pressure on the plug because otherwise

the plug will fall into the door.

– Pull spreader plug -4- out of clamping jaws -1- and therefore

out of door window.

– Pull window guide -3- out of mounting.
– Remove screws -2- and pull trim -1- towards B-pillar

-direction of arrow-.

– Pull door window upwards -arrow- out of window slot.

General body repairs, exterior - Edition 04.2008

3. Rear door windows    

207

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3.3.2

Installing

Note

When installing door window, always renew spreader plug and

spreader pin.

Before inserting spreader plug and spreader pin check washer

for damage.

– With door window -1- removed insert spreader plug -3- in mid‐

dle - centralised.

– Press spreader pin -2- flush into spreader plug -3-.
– Guide door window -1- into door and place door window on

window regulator guide mounting -4-.

– With light pressure from above -arrow-, engage window -1- in

window regulator guide -4-.

– Then perform remaining installation in reverse order of remov‐

al.

• Carry out functional test function before installing door trim.

General body repairs, exterior - Edition 04.2008

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     Rep. Gr.64 - Glazing

 

 

 

 

 

 

 

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