Volkswagen Golf / Golf Plus. Manual - part 251

 

  Index      Volkswagen     Volkswagen Golf (2004) / Golf Plus (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  249  250  251  252   ..

 

 

Volkswagen Golf / Golf Plus. Manual - part 251

 

 

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

– Remove bellows: 

⇒ page 122

– Remove sliding/tilting sunroof glass panel -2- securing bolts

-1-.

– Run sliding/tilting sunroof glass panel to “open” position.
– Run sliding/tilting sunroof glass panel to “closed” position.
– Carry out height adjustment of sliding/tilting sunroof glass pan‐

el at front and rear on both sides as follows:

Panel adjustment front:
-a- = 0…1 mm lower than roof
-Arrow- = Forwards
– Tighten front screws (5 Nm).

Panel adjustment rear:
-b- = 0…1 mm higher than roof
-Arrow- = Forwards
– First tighten middle and then rear screws (5 Nm).

Note

To achieve the best possible optical appearance, ensure that

the adjustment on left and right are as far as is possible uniform

(symmetric).

The glass panel should not be higher than the roof at any point

at the front or lower than the roof at any point at the rear.

– Install bellows 

⇒ page 123

 .

1.8

Adjusting panel seal

– Check that the pre-loading between panel seal -2- and body

is uniform all-round using a 0.3 mm thick strip of paper (a vis‐

iting card for example). It must be possible to pull the paper

strip through tightly between the panel seal and body.

– Remove glass panel of sliding/tilting sunroof 

⇒ page 123

 .

– The panel seal -2- can be pressed apart with a removal wedge

-3409- -1- if the preload is insufficient

General body repairs, exterior - Edition 04.2008

1. Sliding/tilting sunroof with glass panel (Meritor)    

125

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

– If preload is too great press panel seal -1- together all-round

with roller -3356- .

1.9

Renewing panel seal

– Remove glass panel of sliding/tilting sunroof 

⇒ page 123

 .

– Pull seal -1- off sliding/tilting sunroof glass panel -2-.

– Fit new seal -1- to rear edge of panel, start in middle and push

onto sliding/tilting sunroof glass panel -2- from bottom to top.

Note

To ease fitting of seal, coat panel edge with a soapy solution.

If the seal is not correctly installed, the surface will be wavy.

The panel seal must be shortened to suit the panel circumfer‐

ence.

– Install glass panel of sliding/tilting sunroof 

⇒ page 124

 .

– Adjusting panel seal 

⇒ page 125

1.10

Removing and installing wind deflector

1.10.1

Removing

– Fully open sliding/tilting sunroof glass panel.

General body repairs, exterior - Edition 04.2008

126

     Rep. Gr.60 - Sunroof

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

– Push wind deflector and height limit stop out at front of roof

aperture and set wind deflector to vertical position.

– Place special tool front-end hook -3370- between edge of roof

and wind deflector bearing -arrow-.

– Pull wind deflector bearings out of detent both sides in

-direction of arrow- using special tool front-end hook -3370- .

– Remove wind deflector upwards out of guide rails.

1.10.2

Installing

– Place wind deflector in guide rail and slide wind deflector with

height limit stop under front of roof aperture on both sides.

– Using light pressure, press wind deflector bearings into guide

rails.

Note

Wind deflector bearings must audibly engage in the guide rails.

1.10.3

Adjusting wind deflector on vehicles as

of 08.2005

The wind deflector can be adjusted on vehicles as of 08. 2005.
– Place special tool front-end hook -3370- between edge of roof

and wind deflector mounting -2-.

– Pull wind deflector mountings -2- out of locking devices of left

and right guide rails in -direction of arrow- using special tool

front-end hook -3370- .

– Slide wind deflector -1- parallel in guide rails -arrow b- until

measurement -c- of between 0.3 mm and 1.3 mm is set.

– Press wind deflector -2- into guide rails.

Note

Wind deflector bearings must audibly engage in the guide rails.

1.11

Removing and installing sliding headlin‐

er

1.11.1

Removing

– Remove glass panel for sliding/tilting sunroof: 

⇒ page 123

 .

General body repairs, exterior - Edition 04.2008

1. Sliding/tilting sunroof with glass panel (Meritor)    

127

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

– Slide sliding headlining a little to rear.
– Remove front bolts -arrow- on left and right. Push spring slide

forwards past the stop -1-.

– Push sliding headlining forwards and lift it slightly past end of

roof aperture.

– Remove rear bolts -arrow- both sides. Push spring slide to rear

and remove sliding headlining -1- out upwards.

1.11.2

Installing

Installation is carried out in reverse order of removal.
• Finally carry out a functional check.

1.12

Removing and installing sliding/tilting

sunroof glass panel drive

1.12.1

Removing

– Remove lights and operating unit ⇒  Electrical system; Rep.

Gr.  96 ; Lights, bulbs, switches - interior; Lights and switches

in roof trim; Removing and installing front interior light W1, ve‐

hicles with sunroof

Changing motor - preselection switch recognition:

Note

To interrupt the authorization signal and therefore to activate

the switch recognition, the requirements described below must

be fulfilled.

If this is not the case, it can lead to, that the drive does not

correctly recognise the preselection switch and does not run

to the selected positions. This can be seen if the sunroof stops

approx. 10 cm before the fully closed position when the switch

is in the closed position.

General body repairs, exterior - Edition 04.2008

128

     Rep. Gr.60 - Sunroof

 

 

 

 

 

 

 

Content   ..  249  250  251  252   ..