Volkswagen Golf / Golf Plus. Manual - part 249

 

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Volkswagen Golf / Golf Plus. Manual - part 249

 

 

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– Press complete adhesive area of seal -3- on door -1- all around

using roller -3356- .

– The seal is pushed aside -arrow a- when doing this so that the

roller -3356- runs directly over the contact surface of the seal.

The roller can only apply the necessary force -arrow B- to the

adhesive surface -2- when procedure described above is followed

correctly.
– If the seal is too long: cut seal to required length and press butt

joints on well.

– If the seal -3- comes loose in small areas again, press seal on

well again using roller -3356- .

Note

The door must not be closed for a period of 2 hours to ensure the door outer seal does not move or loosen

again.

General body repairs, exterior - Edition 04.2008

1. Rear door    

117

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60 – Sunroof

1

Sliding/tilting sunroof with glass pan‐

el (Meritor)

1.1

Tools

1.1.1

Required special tools, workshop equip‐

ment, test and measuring devices and

auxiliary items

♦ Roller -3356-
♦ Hooks for front end -3370-
♦ Torque wrench 2...10 Nm -V.A.G 1783-
♦ Wedge -3409-

General body repairs, exterior - Edition 04.2008

118

     Rep. Gr.60 - Sunroof

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1.2

Function

All actions of the sunroof with glass panel can be performed with

the ignition switched on.
After the ignition is switched off, actions can be performed until

either the driver or front passenger door is opened.
The opening of the glass panel in sliding or tilting positions can

be preselected using the rotary switch.
On the rotary switch there are marks for preset sliding and tilting

positions of the glass panel.
Opening sliding/tilting sunroof to the so called comfort position,

prevents to a large extent wind noise while driving, which can oc‐

cur when sunroof is fully open.
Pre-selector switch
The sliding/tilting sunroof with glass panel is equipped with a force

limitation (roll back) feature while closing. If an obstacle is en‐

countered during closing or opening from the elevating or sliding

position, the glass panel will be moved in the opposite direction.
In addition, there is an emergency closure function. If problems

occur during closure, the sliding/tilting sunroof with glass panel

can be forced to shut by pressing the preselector switch when it

is in the “close sunroof” position.
The roll-back function is disabled when the emergency closure

function is active.
The drive for the sliding/tilting sunroof with glass panel is protec‐

ted against overheating by a time limit. The protective mechanism

activates when the sunroof is operated continuously for approx.

2 minutes. It is functional again after a cooling-off phase.
In the event of power failure, the sliding/tilting sunroof with glass

panel can be moved using a hexagon key directly on the drive.

The hexagon drive can be found in a bracket on the rear of the

moulded headliner, next to an opening for the rear lighting unit.

General body repairs, exterior - Edition 04.2008

1. Sliding/tilting sunroof with glass panel (Meritor)    

119

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1.3

Assembly overview - sliding/tilting sunroof with glass panel

1 - Glass panel for sliding/tilting

sunroof (single pane safety

glass)

❑ Removing glass panel

of sliding/tilting sunroof

⇒ page 123

❑ Installing glass panel of

sliding/tilting sunroof

⇒ page 124

❑ Adjusting glass panel of

sliding/tilting sunroof

⇒ page 124

2 - Panel seal

❑ Adjusting panel seal

⇒ page 125

❑ Seal joint positioned in

middle of rear area

❑ Renewing panel seal

⇒ page 126

3 - Sliding headliner

❑ Removing and installing

sliding headliner

⇒ page 127

4 - Bolt

❑ Bolts are microencap‐

sulated and must al‐

ways be renewed after

loosening

❑ Qty. 4
❑ 1.8 Nm

5 - Spring slide

❑ Screwed onto sliding

headliner

❑ Qty. 4
❑ Can be replaced separately
❑ Removing 

⇒ page 127

6 - Bellows

❑ Used to cover guide plate
❑ Removing 

⇒ page 122

❑ Installing 

⇒ page 123

7 - Water channel

❑ Removing 

⇒ page 135

8 - Locking hook guide

❑ Removed together with guide plate
❑ Removing 

⇒ page 135

9 - End piece upper part

❑ Clipped securely onto end piece of lower part
❑ Removing 

⇒ page 135

10 - End piece lower part

❑ Can be replaced separately

General body repairs, exterior - Edition 04.2008

120

     Rep. Gr.60 - Sunroof

 

 

 

 

 

 

 

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