Volkswagen Golf / Golf Plus. Manual - part 222

 

  Index      Volkswagen     Volkswagen Golf (2004) / Golf Plus (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  220  221  222  223   ..

 

 

Volkswagen Golf / Golf Plus. Manual - part 222

 

 

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

2.3.1

Removing

– Remove front bumper 

⇒ page 140

 .

– Remove wheel housing liners 

⇒ page 218

– Remove guide 

⇒ Item 10 (page 143)

 .

– Loosen hexagon nut -6- and remove bolts -2-.
– Pull out moulded plastic part -3- between wing and longitudinal

member.

– Lightly heat outside of wing -1- in area of moulded foam part

-arrow- using hot air blower -V.A.G 1416- .

– The bonding on moulded foamed plastic part -5- releases and

the wing -1- can be removed.

General body repairs, exterior - Edition 04.2008

2. Wing    

9

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

2.3.2

Installing

Install in reverse order of removal.
– Always insert “zinc intermediate piece AKL 381 035 50” be‐

tween wing and side member.

– Specified torque for bolts -2- and hexagon nuts -5-: 6 Nm.
– Ensure that gaps are parallel and specified dimensions are

maintained ⇒ Body Repairs; Rep. Gr.  00 ; Technical data;

Body panel gaps/shut lines .

2.4

Removing and installing wing strut

Note

The removal and installation sequence is described for the left

wing strut. The removal and installation of the right wing strut is

similar.

2.4.1

Removing

• The wing has been removed.

General body repairs, exterior - Edition 04.2008

10

     Rep. Gr.50 - Body - front

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

– Remove bolts -2- and remove wing strut -1-.

2.4.2

Installing

– Install wing strut -1-.
– Specified torque for bolts -2-: 6 Nm
– Wing and wing strut are adjusted together to bonnet and

bumper ⇒ Body Repairs; Rep. Gr.  00 ; Technical data; Body

gap dimensions .

General body repairs, exterior - Edition 04.2008

2. Wing    

11

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

3

Noise insulation

3.1

Tools

Special tools and workshop equipment required
♦ Torque wrench 2...10 Nm -V.A.G 1783-

General body repairs, exterior - Edition 04.2008

12

     Rep. Gr.50 - Body - front

 

 

 

 

 

 

 

Content   ..  220  221  222  223   ..