Volkswagen Golf / Golf Plus. Manual - part 221

 

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Volkswagen Golf / Golf Plus. Manual - part 221

 

 

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– Set lock carrier with add-on parts -1- to service position

⇒ page 3

– Disconnect all electrical connectors.
– Drain coolant and disconnect coolant lines ⇒  Engine cooling

system; Rep. Gr.  19 ; Parts of cooling system; Draining and

filling coolant .

– Disconnect wiring for condenser ⇒  Heating and air condition‐

ing system; Rep. Gr.  87 ; Air conditioning system; Removing

and installing condenser .

– Together with a second mechanic, unscrew guide pins -T

10093- from left and right longitudinal member and lift lock

carrier out.

WARNING

Do not start the engine if the air conditioning system and/or the

coolant system lines are disconnected.

General body repairs, exterior - Edition 04.2008

1. Lock carrier     

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Note

Do not hang condenser and hydraulic oil cooler from lines.

Do not kink condenser and hydraulic lines.

1.4.2

Installing

Install in reverse order of removal.
• During assembly, ensure that all connectors and hose con‐

nections are properly installed.

– Align lock carrier to longitudinal members and between wings

⇒ Body Repairs; Rep. Gr.  00 ; Technical data; Body gap di‐

mensions .

General body repairs, exterior - Edition 04.2008

6

     Rep. Gr.50 - Body - front

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2

Wing

2.1

Tools

Special tools and workshop equipment required
♦ Torque wrench 2...10 Nm -V.A.G 1783-

♦ Hot air blower -V.A.G 1416-

General body repairs, exterior - Edition 04.2008

2. Wing    

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2.2

Assembly overview - front wing

Note

Only the left side is shown. The right side is similar.

1 - Wing

❑ Removing and installing

⇒ page 8

2 - Bolt

❑ Qty. 1, A-pillar
❑ Qty. 2, side member
❑ Qty. 2, wheel housing
❑ Qty. 2, wing strut
❑ Qty. 3, wing connection

piece

❑ 6 Nm

3 - Intermediate piece (zinc)

❑ AKL 381 035 50

4 - Foam piece

❑ Loosely inserted be‐

tween wing and top of

longitudinal member

5 - Wing strut

❑ Removing and installing

⇒ page 10

6 - Moulded foamed plastic

part

❑ Inserted on top of longi‐

tudinal member

❑ Bonds to wing

7 - Hexagon nut

❑ One, on wing connec‐

tion piece

❑ 6 Nm

2.3

Removing and installing wing

Note

The removal and installation sequence is only described for the

left wing. The removal and installation of the right wing is similar.

General body repairs, exterior - Edition 04.2008

8

     Rep. Gr.50 - Body - front

 

 

 

 

 

 

 

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