Volkswagen Golf / Golf Plus. Manual - part 220

 

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Volkswagen Golf / Golf Plus. Manual - part 220

 

 

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50 – Body - front

1

Lock carrier

1.1

Tools

1.1.1

Required special tools, workshop equip‐

ment, test and measuring devices and

auxiliary items

♦ Guide pins -T 10093-
♦ Torque wrench 5...50 Nm -V.A.G 1331-
♦ Torque wrench 40...200 Nm -V.A.G 1332-

General body repairs, exterior - Edition 04.2008

1. Lock carrier     

1

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1.2

Assembly overview - lock carrier, service position

1 - Lock carrier with add-on

parts

❑ Removing and installing

⇒ page 4

❑ Service position

⇒ page 3

2 - Bolt

❑ Qty. 4
❑ 8 Nm

3 - Bolt

❑ Qty. 8
❑ 60 Nm

General body repairs, exterior - Edition 04.2008

2

     Rep. Gr.50 - Body - front

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1.3

Service position

1.3.1

Moving to service position

– Remove front bumper 

⇒ page 140

 , GTI 

⇒ page 147

 , R32

⇒ page 151

 .

– Unhook Bowden cable at coupling 

⇒ page 26

 .

– If vehicle has charge air cooler, disconnect pressure hoses

⇒ page 4

– Unscrew horn -4- with bracket on right side of longitudinal

member.⇒  Electrical system; Rep. Gr.  96 ; Interior lights,

lamps, switches; Removing and installing horn .

– Remove bolts -3- from left and right longitudinal members.
– Attach special tool guide pins -T 10093- to left and right lon‐

gitudinal members.

– Remove bolts -2- on left and right from upper part of lock car‐

rier -1-.

– The lock carrier -1- can be pulled forwards about 10 cm on the

special tool guide pins -T 10093- .

General body repairs, exterior - Edition 04.2008

1. Lock carrier     

3

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1.3.2

Moving from service position

Install in reverse order of removal.
– Align lock carrier to longitudinal members and between wings

⇒ Body Repairs; Rep. Gr.  00 ; Technical data; Body gap di‐

mensions .

Note

Ensure that the charge air cooler pressure hoses are properly

engaged again.

Hoses and lines must not be pinched.

1.3.3

Releasing pressure hoses

– Release push-on coupling -1- and pull pressure hose -2- in

-direction of arrow- out of coupling.

– During installation of pressure hoses, ensure that push-on

coupling engages audibly.

1.4

Removing and installing lock carrier with

add-on parts

1.4.1

Removing

Note

Because the lock carrier is a safety-relevant component, it

must not be repaired.

If damaged, the lock carrier must be renewed.

General body repairs, exterior - Edition 04.2008

4

     Rep. Gr.50 - Body - front

 

 

 

 

 

 

 

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