Volkswagen Golf / Golf Plus. Manual - part 200

 

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Volkswagen Golf / Golf Plus. Manual - part 200

 

 

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– Loosen cover cap -arrow-.

Note

Before draining or extracting release sealing cap, so that the en‐

gine oil can flow out of filter housing.

– Clean sealing surfaces on threaded cap and oil filter housing.

Installing
– Renew filter element -3-.
– Renew O-rings -2 and 4-.

– Install threaded cap -arrow- and tighten to 25 Nm.
The remaining assembly steps are basically a reverse of the dis‐

mantling procedure. When installing retainer, ensure for correct

seating of guide lug in intake manifold.

4.30.9

Renewing oil filter: 3.2 l injection en‐

gines

Removing

Note

Observe disposal regulations!

Oil new O-rings before installing.

Prevent engine oil from dripping onto subframe.

Maintenance - Edition 11.2009

110

    4. Descriptions of work

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– Drain oil via plug -1-.
– Loosen filter lower part -3- on hexagon -2- or on circumference

-4- and remove.

– Take out used filter element.
– Wipe filter housing with a cloth.

Installing
– Install new filter element-2- and new O-ring -3-.
– Tighten filter lower part -4- on hexagon to 25 Nm.
– Fit drain plug -6- with new seal -5- and tighten to 10 Nm.

4.30.10 Replenishing engine oil

Oil specifications 

⇒ page 9

Engine oil capacity: “Power unit” ⇒  Power unit; Rep. Gr.  17 ; Oil

capacities “Oil capacities” or in “Maintenance table”.
General notes

Note

Observe disposal regulations!

– After replenishing with oil, wait at least 3 minutes and then

check oil level.

– Pull out dipstick, wipe with a clean cloth and push dipstick in

again to limit stop.

– Pull dipstick out again and read oil level.

Maintenance - Edition 11.2009

4. Descriptions of work    

111

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For dipstick as illustrated:
A - Oil must not be replenished.
B - Oil may be replenished. It may happen that the oil level after‐

wards is in the -A- region.
C - Oil must be replenished. It is sufficient if the oil level is in the

-B- region (hatched area) afterwards.
There is a danger of damaging the catalytic converter if the oil

level is above the -A- marking.
– If oil level is below -C- marking, replenish oil to -A- marking.

Oil specification 

⇒ page 9

 .

4.31

Performing road test (driving behaviour,

noises, air conditioner etc.)

Which of the following can be checked depends on vehicle equip‐

ment and local conditions (urban/country).
Check the following during a road test:
– Engine: Output, misfiring, idling speed, acceleration.
– Clutch: Pulling away, pedal pressure, odours.
– Gear selection: Ease of operation, stick position.
– Automatic gearbox: Selector lever position, shift lock/ignition

key removal lock, shift behaviour, dash panel insert display.

– Foot brake and handbrake: Function, free travel and effec‐

tiveness, pulling to one side, juddering, squeal.

– ABS function: Pulsing must be felt at the brake pedal during

ABS-regulated braking.

– Steering: Function, steering free play, steering wheel centred

when vehicle is travelling straight ahead.

– Tilting roof: Function
– Radio/radio navigation system: Function, reception, GALA, in‐

terference noise

– Multi-function indicator (MFI): Functions
– Air conditioning system: Check function. (At low temperatures

the function of air conditioner must be checked in a workshop).

– Vehicle: Pulling to one side when travelling straight-ahead

(level road)

– Imbalance: Wheels, drive shafts, propshaft
– Wheel bearings: Noises
– Engine: Hot starting behaviour

4.32

Wheel securing bolts: Tighten to pre‐

scribed torque setting

Removing and installing wheel bolt caps

Note

Depending on vehicle equipment, the wheel bolts can be covered

by the following components:

♦ Wheel bolt caps

Maintenance - Edition 11.2009

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    4. Descriptions of work

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♦ Hub cap
♦ Full wheel trim
– Remove the respective wheel bolt cover, if fitted.

Note

The puller hook to remove the cover caps or the wheel hub trim

is located in the vehicle tool kit.

Example, removing hub cap
– Hook puller hook into one drilling of wheel hub trim and pull off

in -direction of arrow-.

Fitting instructions

Note

The cover caps protect the wheel bolts and should be recon‐

nected after the wheel securing bolts have been retightened.

Ensure that on some rims the lug of the wheel hub trim locates

in the groove of the rim.

Place puller hooks and adapter with vehicle tool kit after com‐

pleting work.

– On vehicles with full wheel trim install full wheel trim so that

the tyre filler valve is guided through the cut-out provided

-arrow-.

Loosening or tightening anti-theft wheel bolts

Note

The adapter to loosen and tighten the anti-theft wheel bolts

can be found in the vehicle tool kit.

If the adapter to loosen or tighten the anti-theft wheel bolts is

not available in the vehicle, use the adapter set for tamper-

proof wheel bolts -T10101- .

If the adapter is not available, a new replacement adapter can

only be obtained via the code number.

The adapter code number to loosen and tighten the anti-theft

wheel bolts is stamped on the front side of the adapter.

Special tools and workshop equipment required

Maintenance - Edition 11.2009

4. Descriptions of work    

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