Volkswagen Golf / Golf Plus. Manual - part 197

 

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Volkswagen Golf / Golf Plus. Manual - part 197

 

 

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Installing:
– Fit engine cover at securing points and press on, so that the

cover engages.

– Slide oil dipstick -1- into guide tube.
Two-piece engine cover:

Removing:

Note

The engine cover consists of two individual parts.

♦ 1. The outer part -A-, here shaded in illustration
♦ 2. The centre part -B-, here not shaded in illustration
– Disengage engine cover carefully at individual securing points

and raise as follows.

♦ -1-, -3-, -2-, -4-.

– Remove outer part -1-.
– Disengage centre part -2- also carefully and remove.

Installing:

Maintenance - Edition 11.2009

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    4. Descriptions of work

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– Fit engine cover onto securing points -arrows- and press on.
– Then fit outer part -1- at securing points -arrows- and press

on, so that cover engages.

4.26.11 Removing and installing engine cover:

2.0 l PD diesel engines

Removing:
– Pull out oil dipstick.
– Disengage engine cover -A- at securing points

-arrows 1 to 4- and raise.

– Then pull off forwards -upper arrow in illustration-.
Installing:
– First fit engine cover -A- at securing point

-upper arrow in illustration-.

– Then fit engine cover -A- at the other securing points

-arrows 1 to 4- and press on, until it noticeably engages.

4.26.12 Removing and installing engine cover:

2.0 l PD diesel engines (Golf GT)

Removing:

Note

The engine cover consists of two individual parts.

– First remove the outer cover, highlighted in the illustration.

When doing this, observe the securing points in circle area.

– Now remove the inner cover, highlighted in the illustration.
Installing:
– First fit the inner cover and then the outer cover and press on,

until they noticeably engage.

4.27

Removing and installing engine com‐

partment cover -bottom- (noise insula‐

tion)

Special tools and workshop equipment required

Maintenance - Edition 11.2009

4. Descriptions of work    

99

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♦ Torque wrench -V.A.G 1783-

♦ Cordless power driver 12 V / 2.0 Ah -VAS 5826-
Removing
1 - Panel bolts, Qty. 8, torque setting 2 Nm.
2 - Combi-bolts, Qty. 3, torque setting 6 Nm.
– Remove bolts -arrows- with cordless power driver 12 V / 2.0

Ah -VAS 5826- .

– Remove noise insulation rearwards.

Installing
– Push noise insulation -3- into lock carrier -2- at bottom as

shown.

– The smaller lugs -arrow a- must be pushed in underneath and

the wider lugs -arrow b- must be pushed in over the edge of

lock carrier -2-.

– The retaining lugs on wider lugs must engage in holes of lock

carrier.

– Tighten bolts -arrows- to the correct torque setting.

4.28

Engine and components in engine com‐

partment (from above and below): Per‐

form visual check for leaks and damage

Perform visual check as follows:
– Check engine and components in engine compartment for

leaks and damage.

– Check lines, hoses and connections of
♦ Fuel system
♦ Cooling and heating system
♦ Lubrication system
♦ Air conditioning system
♦ Intake system
♦ and brake system
for leaks, abrasions, porosity and brittleness.

Maintenance - Edition 11.2009

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    4. Descriptions of work

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Note

Arrange for defects to be rectified as repair measures.

If fluid loss is greater than can be expected through normal

use, determine cause and rectify (repair measure).

4.29

Engine oil level: Check

Please note the following:
– After shutting off engine, wait at least 3 minutes so that the oil

can flow back into the sump.

– Pull out dipstick, wipe with a clean cloth and push dipstick in

again to limit stop.

Note

Observe disposal regulations!

– Pull dipstick out again and read oil level.
For dipstick:
A - Oil must not be replenished.
B - Oil may be replenished. It may happen that the oil level after‐

wards is in the -A- region.
C - Oil must be replenished. It is sufficient if the oil level is in the

-B- region (hatched area) afterwards.
There is a danger of damaging the catalytic converter if the oil

level is above the -A- marking.
– If oil level is below -C- marking, replenish oil to -A- marking.

Oil specification 

⇒ page 9

 .

4.30

Engine oil: Drain or extract; renew oil fil‐

ter and replenish engine oil

Engine oil capacities, “Power unit” ⇒  Power unit; Rep. Gr.  17 ;

Oil capacities “Oil capacities” or in “Maintenance table”.
Engine oil: Drain or extract

4)

 and replenish 

⇒ page 102

 .

Renewing oil filter 

⇒ page 103

 .

Replenishing engine oil 

⇒ page 111

 .

4) It is not permitted to extract engine oil for the V6 engine.

Maintenance - Edition 11.2009

4. Descriptions of work    

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