Volkswagen Golf / Golf Plus. Manual - part 195

 

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Volkswagen Golf / Golf Plus. Manual - part 195

 

 

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Removing and installing engine cover: 2.0 l PD diesel engines

(Golf GT) 

⇒ page 99

 .

Renewing rubber buffers for engine cover 

⇒ page 95

4.26.1

Removing and installing engine cover:

1.4 l and 1.6 l FSI petrol direct injection

engines

Removing:

– Pull out dipstick -1-.
– Pull off connector -C- and hose connection -B-.
– Loosen clip -A- and pull off hose.

– Disengage engine cover at the securing points -2- and remove

upwards.

Installing:

– Fit engine cover at securing points -2- and press on, so that it

engages.

– Fit connector -C- and hose connection -B-.

Maintenance - Edition 11.2009

90

    4. Descriptions of work

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– Fit hose and tighten clip -A-.
– Slide oil dipstick -1- into guide tube.

4.26.2

Removing and installing engine cover:

1.4 l injection engines

• There are two different versions of engine covers:
♦ Engine cover version 1: air filter housing integrated in engine

cover 

⇒ page 91

♦ Engine cover version 2: engine cover on engine 

⇒ page 91

Engine cover version 1
Removing:
– Pull hose off oil separator or non-return valve off air filter hous‐

ing upper part.

– Disengage engine cover -arrows-, pull cover off throttle valve

control part and take out upwards.

Installing:
– Fit engine cover on throttle valve control part at securing points

and press on, so that it engages.

– Connect hose of oil separator or non return valve of air filter

housing upper part.

Engine cover version 2

– Carefully pull off hose -2-.
– Unscrew the four bolts -1- and remove cover.
– Install in reverse order.
Bolt torque setting 10 Nm

Maintenance - Edition 11.2009

4. Descriptions of work    

91

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4.26.3

Removing and installing engine cover:

1.4 l TSI engines

Engine cover version 1
Removing:
– If fitted, pull hose off connection -arrow A -.
– Disengage engine cover at securing points -arrows B- and

raise.

– Then pull out of bracket -arrow C-,
Installing:

– Push engine cover -1- with lug -arrow A- at securing point

-2- into bracket -arrow B-.

– Then fit engine cover at the other securing points -arrows B-

and press on, until they noticeably engage.

– If fitted, connect hose at connection -arrow A-.
Engine cover version 2

Removing:
– Remove securing bolts -1- of engine cover -2-.
– Detach coolant hoses -2- on engine cover and pull engine

cover upwards.

Installing:
– Attach coolant hoses -2- on engine cover and fit engine cover

onto camshaft housing.

– Tighten securing bolts -1- to 8 Nm.

Maintenance - Edition 11.2009

92

    4. Descriptions of work

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4.26.4

Removing and installing engine cover:

1.6 l injection engines

The Flex Fuel engine has no engine cover.
Removing:
– Pull out dipstick -1-.
– Unclip engine cover at the securing points -2- and remove up‐

wards.

Installing:

– Fit engine cover -arrows A- to securing pins -arrows B- first.

– Then fit at the other securing points -2- and press on, so that

it noticeably engages.

4.26.5

Removing and installing engine cover:

2.0 l TFSI petrol direct injection engines

Vehicles up to model year 2005 

⇒ page 94

 .

Vehicles from model year 2006 

⇒ page 94

Special tools and workshop equipment required
♦ Spring-type clip pliers -VAS 6499-

Maintenance - Edition 11.2009

4. Descriptions of work    

93

 

 

 

 

 

 

 

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