Volkswagen Golf / Golf Plus. Manual - part 193

 

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Volkswagen Golf / Golf Plus. Manual - part 193

 

 

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4.25.2

Removing and installing air filter ele‐

ment: 1.6 l engine

Removing
– Remove engine cover 

⇒ page 89

 .

– Remove bolts -arrows-.

– Remove air filter housing lower part -1- and air filter element

-2-.

Note

Observe disposal regulations!

– Clean air filter housing lower part.
Installing

– Insert new filter element -3- into air filter housing lower part

-2-.

Note

To secure the air filter housing upper part to air filter housing

lower part and intake connection, self-tapping bolts are used

as standard. If these bolts are loosened and tightened using

a cordless screwdriver, the thread in the air filter housing upper

part can be damaged.

For this reason it is only permitted to use a cordless screw‐

driver, if the following prerequisites are fulfilled:

The speed of cordless screwdriver may be max. 200 rpm.

A specified torque of max. 3 Nm must be adjustable.

– Fit air filter housing lower part to filter housing upper part.

Maintenance - Edition 11.2009

82

    4. Descriptions of work

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– Tighten bolts -arrows- to max. 3 Nm.

4.25.3

Removing and installing air filter ele‐

ment: 2.0 l FSI, 1.4 l TFSI engine and

Flex Fuel engine

– Remove the 4 screws -arrows- and remove cover.

– Pull off retainer -2-.
– Take out used filter element -3-.

Note

Observe disposal regulations!

– Clean filter housing and install new filter element.
Specified torques:
♦ 2.0 l FSI: Tighten bolt -1- for retainer to 2 Nm and bolts for

cover to 3 Nm.

♦ 1.4 l TFSI: Tighten bolt -1- for retainer and bolts for cover to 8

Nm.

4.25.4

Removing and installing air filter ele‐

ment: 2.0 l TFSI engine

Removing
– Remove engine cover 

⇒ page 89

 .

Maintenance - Edition 11.2009

4. Descriptions of work    

83

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– Place engine cover with upper side on a soft surface to prevent

damage to chrome applications.

– Unscrew bolts -arrows- from engine cover lower side.

– Separate air filter housing lower part -1- from air filter housing

upper part -3-.

– Remove air filter element -2- from air filter housing lower part

-1-.

Installing

Note

To secure the air filter housing upper part to air filter housing

lower part and intake connection, self-tapping bolts are used

as standard. If these bolts are loosened and tightened using

a cordless screwdriver, the thread in the air filter housing upper

part can be damaged.

For this reason it is only permitted to use a cordless screw‐

driver, if the following prerequisites are fulfilled:

The speed of cordless screwdriver may be max. 200 rpm.

A specified torque of max. 3 Nm must be adjustable.

On the Golf GTI “Edition 30” and Golf GTI “Pirelli” the rubber

buffers for engine cover must be renewed 

⇒ page 95

 .

– Hook air filter housing lower part -1- on retaining lugs

-arrows- of air filter housing upper part -2-, swing in direction

of arrow and press on lightly.

Maintenance - Edition 11.2009

84

    4. Descriptions of work

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– Both parts of housing must be flush -arrows-.

– Tighten bolts -arrows- to max. 3 Nm.

4.25.5

Removing and installing air filter ele‐

ment: 2.5 l petrol injection engine

Removing
– Remove engine cover 

⇒ page 89

 .

– Place engine cover with upper side on a soft surface and pre‐

vent damage to the housing.

– Unscrew bolts -arrows- from engine cover lower side.

Maintenance - Edition 11.2009

4. Descriptions of work    

85

 

 

 

 

 

 

 

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