Volkswagen Golf / Golf Plus. Manual - part 194

 

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Volkswagen Golf / Golf Plus. Manual - part 194

 

 

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– Lift air filter housing lower part -1- upwards in direction of arrow

and remove.

– Remove air filter element -1- from air filter housing lower part

-2-.

– Blow out air filter housing with compressed air if necessary.
Installing
– Insert air filter element -1- into air filter housing lower part -2-.

Note

Ensure that sealing surfaces of air filter housing are properly

seated.

Note

For attaching the air filter housing upper part onto air filter

housing lower part and intake connection, self-tapping bolts

must be used as standard. When loosening or tightening these

bolts using a power screwdriver, the thread in air filter housing

upper part could be damaged.

For this reason it is only permitted to use a power screwdriver,

if the following prerequisites are fulfilled:

The speed of power screwdriver must be max. 200 rpm.

Setting torque of max. 2 Nm must be adjustable.

– Hook air filter lower part -1- on retaining lugs -arrows- of air

filter upper part -2- and swing in direction of arrow, then press

on lightly.

Check if parts of housing -1- and -2- are flush (rear part)

Maintenance - Edition 11.2009

86

    4. Descriptions of work

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– Both parts of housing must be flush -arrows-.
Check if parts of housing -1- and -2- are flush (front part)

– Both parts of housing must be flush -arrows-.
– Tighten bolts -arrows- to max. 2 Nm.

Note

Tighten bolts evenly and alternately so that both parts of housing

do not cant.

– Install engine cover 

⇒ page 89

 .

4.25.6

Removing and installing air filter ele‐

ment: 3.2 l engines

Special tools and workshop equipment required
♦ Spring-type clip pliers -VAS 6499-

Removing:
– Open hose clip -B- using spring-type clip pliers -VAS 6499-

and pull air intake hose off.

– Release air mass meter connector -A- and pull off.
– Remove securing bolts -arrows-.
– Lift filter housing upper part and remove upwards.

Maintenance - Edition 11.2009

4. Descriptions of work    

87

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– Take out used filter element -3-.

Note

Observe disposal regulations!

Installing:
– Clean filter housing -4- and install new filter element -3-.
– Insert filter housing upper part -2- and tighten bolts -1- to 5 Nm.

– Push on air mass meter connector -A- and engage.
– Connect air intake hose on air mass meter and secure with

hose clip -B-.

4.25.7

Removing and installing air filter ele‐

ment on vehicles with diesel engine and

1.4 l TSI engine

– Remove bolts -arrows-.

Maintenance - Edition 11.2009

88

    4. Descriptions of work

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– Remove air filter housing upper part and air filter element -1-.

Note

Observe disposal regulations!

– Clean air filter housing lower part.
– Insert new air filter element and fit air filter housing upper part.

– Tighten air filter housing upper part with bolts -arrows- to 1.6

Nm ±0.2.

4.26

Engine cover -top-: Removing and in‐

stalling

Caution

♦ Do not push with the fist or a tool on the engine cover when

it is installed or engaged at securing points. It could be

damaged.

Removing and installing engine cover: 1.4 l and 1.6 l FSI petrol

direct injection engines 

⇒ page 90

 .

Removing and installing engine cover: 1.4 l injection engines

⇒ page 91

 .

Removing and installing engine cover: 1.4 l TSI engines

⇒ page 92

 .

Removing and installing engine cover: 1.6 l injection engines

⇒ page 93

 .

Removing and installing engine cover: 2.0 l TFSI petrol direct in‐

jection engines 

⇒ page 93

Removing and installing engine cover: 2.0 l FSI petrol direct in‐

jection engines 

⇒ page 95

 .

Removing and installing engine cover: 2.0 l TSI engine

⇒ page 96

Removing and installing engine cover: 2.5 l petrol injection en‐

gines 

⇒ page 96

 .

Removing and installing engine cover: 1.9 l PD diesel engines

⇒ page 97

 .

Removing and installing engine cover: 2.0 l PD diesel engines

⇒ page 99

 .

Maintenance - Edition 11.2009

4. Descriptions of work    

89

 

 

 

 

 

 

 

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