Volkswagen Golf / Golf Plus. Manual - part 196

 

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Volkswagen Golf / Golf Plus. Manual - part 196

 

 

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Vehicles up to model year 2005
Removing
– Relieve clips on air mass meter -A- and on air intake nozzle

-B- using spring-type clip pliers -VAS 6499- and push back.

– Pull connector -C- off air mass meter, and place connector to

side.

– Push rubber boot -1- back in direction of turbocharger.
– First pull engine cover off at front -arrow 3- and then at rear

-arrow 4-. To do this, reach the cover below from side.

Installing

Note

Dot not grease or lubricate rubber buffers of engine cover panel

before installation.

Install in reverse order.
Vehicles from model year 2006
Removing

– Relieve spring-type clip -A- using spring-type clip pliers -VAS

6499- and slide air intake duct -B- from engine compartment

cover -C-.

– Pull connector -1- off air mass meter, and place connector to

side.

– Disengage the two securing clips -arrows A-.

Maintenance - Edition 11.2009

94

    4. Descriptions of work

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– First disengage engine cover at securing points -arrows 3- and

then at securing points -arrows 4- and raise.

Installing

Note

Dot not grease or lubricate rubber buffers of engine cover panel

before installation.

Install in reverse order.

4.26.6

Renewing rubber buffers for engine cov‐

er panel

Only Golf GTI “Edition 30” and Golf GTI “Pirelli”

Note

The rubber buffers for engine cover panel are renewed every

60,000 km in conjunction with air filter change for the Golf GTI

“Edition 30” and Golf GTI “Pirelli”.

– Remove engine cover as described 

⇒ page 93

– Place engine cover with upper side on a soft surface to prevent

damage to chrome applications.

– Pull rubber buffers -arrows- for engine cover panel out up‐

wards.

– Push new rubber buffers into guides.

Note

Dot not grease or lubricate rubber buffers of engine cover panel

-arrows- before installation.

Install engine cover in reverse order.

4.26.7

Removing and installing engine cover:

2.0 l FSI petrol direct injection engines

Removing:
– Unclip engine cover at securing points -arrows- and remove

upwards.

Installing:
Install in reverse order.

Maintenance - Edition 11.2009

4. Descriptions of work    

95

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4.26.8

Removing and installing engine cover:

2.0 l TSI engine

Removing:
– Unclip engine cover at securing points -arrows- and remove

upwards.

Installing:
Install in reverse order.

4.26.9

Removing and installing engine cover:

2.5 l petrol injection engines

Special tools and workshop equipment required
♦ Spring-type clip pliers -VAS 6499-

Removing
– Remove bolts of air intake system -arrows A-.
– Relieve clips on air mass meter -arrow B- using spring-type

clip pliers -VAS 6499- and push them back.

– Separate air intake hose -1- on air mass meter -2-.

Maintenance - Edition 11.2009

96

    4. Descriptions of work

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– Pull connector -C- off air mass meter, and place connector to

side.

– First disengage engine cover at securing points -arrows A- and

carefully remove from fastenings.

– Slightly raise engine cover at front.
– Then disengage engine cover at securing points -arrows B-

and carefully remove from fastenings.

– Carefully remove engine cover upwards -movement arrows-.

Note

Ensure that the air mass meter is not damaged when removing

the engine cover.

Installing
– First fit engine cover onto rear securing points -arrows B-, then

onto front securing points -arrows A-.

Carefully press on securing points by hand until the engine cover

noticeably engages.

Note

Ensure that the air mass meter is not damaged when fitting

the engine cover.

The remaining assembly steps are basically a reverse of the

dismantling procedure.

4.26.10 Removing and installing engine cover:

1.9 l PD diesel engines

Note

There are different versions of engine covers:

1. One-piece engine cover

2. Two-piece engine cover

One-piece engine cover:
Removing:
– Pull out dipstick -1-.
– Disengage engine cover -arrow 2- and lift.
– Then pull off forwards -arrow 3-.

Maintenance - Edition 11.2009

4. Descriptions of work    

97

 

 

 

 

 

 

 

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