Volkswagen Golf / Golf Plus. Manual - part 169

 

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Volkswagen Golf / Golf Plus. Manual - part 169

 

 

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RO: 53 80 55 52

12

Renewing spare wheel well - partial

renewal

DANGER!

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions
• Cross panel member already removed

⇒ „4 Renewing cross panel member“, page 205

• Cross panel already removed

⇒ „1 Renewing cross panel“, page 193

12.1

Removing

1 - Parting cut (partial renewal)

– Separate original joint.

– Separate as shown and

cut out shaded area.

Body Repairs - Edition 06.2010

12. Renewing spare wheel well - partial renewal    

257

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– Remove remaining material.
– Make Joddle joint on body side.

12.2

Installing

12.2.1

Preparing new part

Replacement part
♦ Spare wheel well, parts designation: rear floor panel
– Transfer cut to new part and cut off shaded area, taking 10

mm additional material for overlap into consideration.

Body Repairs - Edition 06.2010

258

     Rep. gr.53 - Body - rear

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– Punch holes in new part along area of joint, gap between holes

approx. 20 mm.

12.2.2

Welding in

– Adapt new parts with vehicle standing on its wheels or on

alignment bracket set and fix in position.

– Check fit with rear cross panel.

– Weld in spare wheel well (part section), SG plug weld seam.
– Weld remaining joint to rear right longitudinal member con‐

nection -1-, SG plug weld seam.

Body Repairs - Edition 06.2010

12. Renewing spare wheel well - partial renewal    

259

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– Install cross panel 

⇒ „1.3 Installing“, page 195

 .

– Install cross panel member 

⇒ „4.3 Installing“, page 205

 .

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     Rep. gr.53 - Body - rear

 

 

 

 

 

 

 

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