Volkswagen Golf / Golf Plus. Manual - part 168

 

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Volkswagen Golf / Golf Plus. Manual - part 168

 

 

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11.2

Removing

– Make parting cut along forward edge to floor panel as shown,

making sure not to damage the cross member below.

– Separate original joint to longitudinal members and wheel

housings.

Body Repairs - Edition 06.2010

11. Renewing spare wheel well    

253

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– Remove remaining material.

11.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 252

 .

11.3.1

Preparing new part

Replacement part
♦ Spare wheel well, parts designation: rear floor panel
– Transfer parting cut to new part and cut out. Add approx. 5 to

10 mm material for overlap.

Body Repairs - Edition 06.2010

254

     Rep. gr.53 - Body - rear

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– Drill 7 mm ∅ holes for SG plug weld seam.

11.3.2

Welding in

– Adapt new parts with vehicle standing on its wheels or on

alignment bracket set and fix in position.

– Weld in new part, SG plug weld seam.
– Weld in new part at transition to floor panel, staggered SG

continuous weld seam (from above and from below).

Body Repairs - Edition 06.2010

11. Renewing spare wheel well    

255

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– Weld in remaining joint to inner left and right C-pillars, RP spot

weld seam and SG plug weld seam.

– Install cross panel 

⇒ „1.3 Installing“, page 195

 .

– Install cross panel member 

⇒ „4.3 Installing“, page 205

 .

Body Repairs - Edition 06.2010

256

     Rep. gr.53 - Body - rear

 

 

 

 

 

 

 

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