Volkswagen Golf / Golf Plus. Manual - part 166

 

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Volkswagen Golf / Golf Plus. Manual - part 166

 

 

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RO: 53 68 55 50

10

Renewing outer wheel housing liner

DANGER!

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions

Note

Outer wheel housing liner removal and installation in the Golf

2004 ⇒ (2-door) differs only marginally from outer wheel housing

liner removal and installation in the Golf 2004 ⇒ (4-door).

• Side panel for 2-door vehicle already removed

⇒ „7 Renewing side panel - partial renewal“, page 219

 .

• Side panel for 4-door vehicle already removed

⇒ „8 Renewing side panel - partial renewal“, page 229

 .

Body Repairs - Edition 06.2010

10. Renewing outer wheel housing liner    

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10.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

10.2

Removing

– Separate original joint between inner wheel housing liner -1-

and outer wheel housing liner -2- from inside.

Body Repairs - Edition 06.2010

246

     Rep. gr.53 - Body - rear

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1 - Bonded section

– Separate original joint

between outer wheel

housing liner and inner

side panel, C-pillar rein‐

forcement and tail light

cluster fastening brack‐

et from below.

Body Repairs - Edition 06.2010

10. Renewing outer wheel housing liner    

247

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– Remove remaining material.
– Remove remaining adhesive completely and grind bonded

surface back to bare metal.

10.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 246

 .

10.3.1

Welding in

Replacement part
♦ Outer wheel housing liner
♦ Adhesive sealant -D 511 500 A2-

Body Repairs - Edition 06.2010

248

     Rep. gr.53 - Body - rear

 

 

 

 

 

 

 

Content   ..  164  165  166  167   ..