Volkswagen Golf / Golf Plus. Manual - part 165

 

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Volkswagen Golf / Golf Plus. Manual - part 165

 

 

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– Remove material remains on outside.

9.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 238

 .

9.3.1

Preparing new part

Replacement part
♦ Inner side panel
♦ Moulded foam element
♦ 2K body adhesive -D 180 KD3 A2-

Body Repairs - Edition 06.2010

9. Renewing inner side panel    

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– Transfer cut to new part, taking 10 mm additional material

-shaded area- for overlap into consideration.

– Drill 7 mm ∅ holes for SG plug weld seam.

9.3.2

Moulded foam elements

Follow repair instructions.
Moulded foam element ⇒ General Information; Body Repairs,

General Body Repairs ; General Notes; Moulded foam elements

9.3.3

Welding in

– Apply 2K body adhesive -D 180 KD3 A2- to area of factory

applied bonded joint.

Note

New part must be welded-in within 90 minutes or adhesion prop‐

erties of adhesive will be impaired.

– Adapt new part to fit and fix in position.
– Check fit with adjacent parts.

Body Repairs - Edition 06.2010

242

     Rep. gr.53 - Body - rear

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– Check rear lid closes correctly.

– Weld in inner side panel from interior, SG plug weld seam and

RP spot weld seam.

– Weld in connecting points on rear roof cross member, SG

continuous weld seam.

– Weld parting cuts, SG stepped weld seam.

Note

The remaining joints in the door aperture will be welded in when welding the outer side panel.

Body Repairs - Edition 06.2010

9. Renewing inner side panel    

243

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– Recreate original joints from exterior, RP spot weld seam.
– Weld in remaining joint in area of inner B-pillar reinforcement

-enlargement-, SG plug weld seam.

– Install outer side panel 

⇒ „8.3 Installing“, page 233

 .

– Install reinforcing for tail light mounting

⇒ „3.3 Installing“, page 203

 .

– Install tail light mounting plate 

⇒ „2.3 Installing“, page 199

 .

– Install cross panel member 

⇒ „4.3 Installing“, page 205

 .

Body Repairs - Edition 06.2010

244

     Rep. gr.53 - Body - rear

 

 

 

 

 

 

 

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