Volkswagen Golf / Golf Plus. Manual - part 167

 

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Volkswagen Golf / Golf Plus. Manual - part 167

 

 

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– On vehicle, drill holes for SG plug weld seam (∅ 7 mm) as

shown in inner side panel contact area -1-.

– Apply sealant -D 511 500 A2- to bonding areas (2 x 3.5 mm ∅

beads).

Body Repairs - Edition 06.2010

10. Renewing outer wheel housing liner    

249

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Note

New part must be welded-in within 20 minutes or adhesion of ad‐

hesive will be impaired.

– Adapt new parts with vehicle standing on its wheels or on

alignment bracket set and fix in position.

– Check fit with side panel.

– Weld outer wheel housing liner to inner wheel housing liner

from inside, SG plug weld seam.

Body Repairs - Edition 06.2010

250

     Rep. gr.53 - Body - rear

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– Weld outer wheel housing liner -2- to side member reinforce‐

ment -3-, inner side panel -4- and C-pillar reinforcement -1-,

RP spot weld seam and SG plug weld seam.

– Recreate original joint to tail light cluster mounting -1- and tail

light cluster fastening bracket -2-, RP spot weld seam.

– Install side panel (4-door) 

⇒ „8.3 Installing“, page 233

 .

– Install side panel (2-door) 

⇒ „7.3 Installing“, page 223

 .

Body Repairs - Edition 06.2010

10. Renewing outer wheel housing liner    

251

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RO: 53 80 55 50

11

Renewing spare wheel well

DANGER!

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions
• Cross panel member already removed

⇒ „4 Renewing cross panel member“, page 205

• Cross panel already removed

⇒ „1 Renewing cross panel“, page 193

11.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

Body Repairs - Edition 06.2010

252

     Rep. gr.53 - Body - rear

 

 

 

 

 

 

 

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