Volkswagen Golf / Golf Plus. Manual - part 170

 

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Volkswagen Golf / Golf Plus. Manual - part 170

 

 

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RO: 53 80 55 54

13

Renewing spare wheel well

(4Motion)

WARNING

Observe safety notes!
Welding, parting using spark generating machines/tools or tin‐

ning in foam treated areas creates gases which are hazardous

to health and environment. Therefore, refrain from using these

processes.

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions
• Cross panel member already removed

⇒ „4 Renewing cross panel member“, page 205

• Cross panel already removed

⇒ „1 Renewing cross panel“, page 193

1 - Moulded foam element

Note

2 - Right inner wheel housing
3 - Reinforcing for right tail light

mounting
4 - Luggage compartment floor
5 - Reinforcing for left tail light

mounting
6 - Left inner wheel housing

Body Repairs - Edition 06.2010

13. Renewing spare wheel well    

261

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13.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

13.2

Removing

– Make front floor panel parting cut -arrow- as shown. Do not

damage underlying cross member.

– Separate original joint to longitudinal members and wheel

housings.

Body Repairs - Edition 06.2010

262

     Rep. gr.53 - Body - rear

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– Separate original joints of connecting points to cross member

and to battery box reinforcement.

Body Repairs - Edition 06.2010

13. Renewing spare wheel well    

263

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– Remove remaining material.

13.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 262

 .

13.3.1

Preparing new part

Replacement part
♦ Spare wheel well, parts designation: rear floor panel
♦ Spare wheel well cross member
♦ Battery securing point mounting
♦ Angled piece
♦ Moulded foam element

Body Repairs - Edition 06.2010

264

     Rep. gr.53 - Body - rear

 

 

 

 

 

 

 

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