Volkswagen Golf / Golf Plus. Manual - part 146

 

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Volkswagen Golf / Golf Plus. Manual - part 146

 

 

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– Remove remaining material.
– Remove remaining adhesive completely and grind bonded

surface back to bare metal.

– Clean any dust and grease off flange area on wheel arch.

11.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 163

 .

11.3.1

Preparing new part

Replacement part
♦ Side member (subpart)
♦ Moulded foam element
♦ 2K body adhesive -D 180 KD3 A2-
– Transfer parting cut to new part and cut out.

Body Repairs - Edition 06.2010

11. Renewing side member    

165

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– Drill 7 mm ∅ holes for SG plug weld seam.

11.3.2

Moulded foam elements

Follow repair instructions.
Moulded foam element ⇒ General Information; Body Repairs,

General Body Repairs ; General Notes; Moulded foam elements

11.3.3

Marking the area where no welding work may be carried out

Body Repairs - Edition 06.2010

166

     Rep. gr.51 - Body - centre

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Note

Mark on the side member the area in which, for safety reasons »crash safety«, no welding work may be

carried out.

The measurements given must be adhered to.

♦ Dimension -a- = 45 mm
♦ Dimension -b- = 145 mm

11.3.4

Welding in

– Apply 2K body adhesive -D 180 KD3 A2- to areas -1- (2 x

3.5 mm ∅ beads), -2- and -3- (1 x 3.5 mm ∅ bead)

– Apply 2K body adhesive -D 180 KD3 A2- around the holes on

the front and rear sill panel reinforcements for the sill panel

trim (1 x 3.5 mm ∅ bead).

Body Repairs - Edition 06.2010

11. Renewing side member    

167

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Note

New part must be welded-in within 90 minutes or adhesion prop‐

erties of adhesive will be impaired.

– Place backing material behind parting cut on the side member.
– Adapt new part with vehicle standing on its wheels or on align‐

ment bracket set and fix in position.

– Check fit with bolt-on parts.

– Butt weld parting cut of A-pillar and B-pillar, SG stepped weld

seam.

– Weld side member parting cut to side panel, SG stepped weld

seam.

Note

Note that no welding work may be carried out in areas -1-.

Body Repairs - Edition 06.2010

168

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

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