Volkswagen Golf / Golf Plus. Manual - part 145

 

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Volkswagen Golf / Golf Plus. Manual - part 145

 

 

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– Weld in parting cut for upper area of inner B-pillar, SG contin‐

uous weld seam.

– Weld inner B-pillar joints to side member, SG continuous weld

seam.

– Weld in outer B-pillar.
– Weld in side member.

Body Repairs - Edition 06.2010

10. Renewing B-pillar reinforcement    

161

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RO: 51 45 55 00

11

Renewing side member

WARNING

Observe safety notes!
Welding, parting using spark generating machines/tools or tin‐

ning in foam treated areas creates gases which are hazardous

to health and environment. Therefore, refrain from using these

processes.

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions

Body Repairs - Edition 06.2010

162

     Rep. gr.51 - Body - centre

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1 - Moulded foam element

Note

2 - Bonded section

11.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

11.2

Removing

Note

Make parting cuts with pneumatic jig-saw -V.A.G 1523- only.

Body Repairs - Edition 06.2010

11. Renewing side member    

163

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– Set parting cut -1- at the side member, depending on the dam‐

age.

– Position parting cut -2- above lower door hinge mounting of

rear door.

– When making parting cut -3-, keep cutting/overlap of replace‐

ment part in mind.

– Grind through outer edge of wheel arch.
– Separate original joint.

Body Repairs - Edition 06.2010

164

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

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