Volkswagen Golf / Golf Plus. Manual - part 144

 

  Index      Volkswagen     Volkswagen Golf (2004) / Golf Plus (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  142  143  144  145   ..

 

 

Volkswagen Golf / Golf Plus. Manual - part 144

 

 

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

Note

Note that no welding work may be carried out in -shaded- areas .

– In the areas as marked -shaded- clamp panels together until

2K body adhesive -D 180 KD3 A2- has cured.

– Position one RP spot weld above and below each of the areas

where no welding work may be carried out.

– Weld side member front reinforcement -2- to B-pillar reinforce‐

ment -3-, RP spot welds (2 x spot welds on each upper and

lower sides and 8 x spot welds in two rows on outer side).

– Weld side member rear reinforcement -1- to B-pillar reinforce‐

ment -3- from interior, SG plug weld seam and staggered SG

continuous weld seam (see separated pillar).

10.3.2

Moulded foam elements

Follow repair instructions.
Moulded foam element ⇒ General Information; Body Repairs,

General Body Repairs ; General Notes; Moulded foam elements

Body Repairs - Edition 06.2010

10. Renewing B-pillar reinforcement    

157

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

10.3.3

Welding in

Note

New part must be welded-in within 90 minutes or adhesion properties of adhesive will be impaired.

– Apply 2K body adhesive -D 180 KD3 A2- to areas -1- and -2-

(1 x 3.5 mm ∅ bead).

– Adapt B-pillar with vehicle positioned on alignment bracket set

and fix in place.

– Check fit with adjacent parts.

Body Repairs - Edition 06.2010

158

     Rep. gr.51 - Body - centre

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

Note

Note that no welding work may be carried out in areas -2-.

The fitted clamps in areas -2- must remain in position on B-pillar reinforcement until 2K body adhesive -

D 180 KD3 A2- cures.

– Weld B-pillar reinforcement to side member front reinforce‐

ment -1- and side member rear reinforcement -3-, SG contin‐

uous weld seam.

– Recreate original joints to side member and roof member, RP

spot weld seam.

Body Repairs - Edition 06.2010

10. Renewing B-pillar reinforcement    

159

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

– Weld in parting cut for B-pillar reinforcement, SG continuous

weld seam.

– Weld in B-pillar reinforcement, SG plug weld seam.

Body Repairs - Edition 06.2010

160

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

Content   ..  142  143  144  145   ..