Volkswagen Golf / Golf Plus. Manual - part 134

 

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Volkswagen Golf / Golf Plus. Manual - part 134

 

 

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6.3.2

Moulded foam elements

Follow repair instructions.
Moulded foam element ⇒ General Information; Body Repairs,

General Body Repairs ; General Notes; Moulded foam elements

6.3.3

Welding in

– Apply 2K body adhesive -D 180 KD3 A2- to area of factory

applied adhesive and to area of door aperture.

– Apply sealing cord -AKD 497 010 04 R10- to area above upper

hinge -1-.

Note

New part must be welded-in within 90 minutes or adhesion prop‐

erties of adhesive will be impaired.

– Adapt new part with vehicle standing on its wheels or on align‐

ment bracket set and fix in position.

– Check fit with bolt-on parts.

Body Repairs - Edition 06.2010

6. Renewing A-pillar - partial renewal    

117

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– Weld parting and transition areas to side member lower rein‐

forcement, SG stepped weld seam.

– Reinstate original joint in area of windscreen aperture and

door aperture, RP spot weld seam.

– Weld in seam for A-pillar reinforcement, SG plug weld seam

and staggered SG continuous weld seam.

Body Repairs - Edition 06.2010

118

     Rep. gr.51 - Body - centre

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RO: 51 38 55 50

7

Renewing A-pillar reinforcement

WARNING

Observe safety notes!
Welding, parting using spark generating machines/tools or tin‐

ning in foam treated areas creates gases which are hazardous

to health and environment. Therefore, refrain from using these

processes.

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions
• Upper longitudinal member cover plate for wheel housing al‐

ready removed 

⇒ page 51

 .

• A-pillar already removed

⇒ „6 Renewing A-pillar - partial renewal“, page 113

Body Repairs - Edition 06.2010

7. Renewing A-pillar reinforcement    

119

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1 - A-pillar reinforcement
2 - Front side member rein‐

forcement
3 - Moulded foam element

Note

4 - Upper longitudinal member

cover plate for wheel housing

7.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

Body Repairs - Edition 06.2010

120

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

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