Volkswagen Golf / Golf Plus. Manual - part 135

 

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Volkswagen Golf / Golf Plus. Manual - part 135

 

 

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7.2

Removing

– Separate A-pillar reinforcement original joint.
– Separate weld seam of upper hinge reinforcement, from ve‐

hicle interior.

Body Repairs - Edition 06.2010

7. Renewing A-pillar reinforcement    

121

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– Remove remaining material.

7.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 120

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7.3.1

Preparing new part

Replacement part
♦ A-pillar reinforcement with web plate for side member
♦ Moulded foam element
♦ 2K body adhesive -D 180 KD3 A2-
– Drill 7 mm ∅ holes for SG plug weld seam.

Body Repairs - Edition 06.2010

122

     Rep. gr.51 - Body - centre

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7.3.2

Moulded foam elements

Follow repair instructions.
Moulded foam element ⇒ General Information; Body Repairs,

General Body Repairs ; General Notes; Moulded foam elements

7.3.3

Welding in

– Apply 2K body adhesive -D 180 KD3 A2- to area of door aper‐

ture.

Note

New part must be welded-in within 90 minutes or adhesion prop‐

erties of adhesive will be impaired.

– Adapt new part with vehicle standing on its wheels or on align‐

ment bracket set and portal gauge and fix in position.

– Check fit to A-pillar.

Body Repairs - Edition 06.2010

7. Renewing A-pillar reinforcement    

123

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– Weld in A-pillar reinforcement, SG plug weld seam and RP

spot weld seam.

– Weld in A-pillar reinforcement, from vehicle interior, SG plug

weld seam.

– Install A-pillar 

⇒ „6.3 Installing“, page 116

 .

– Install upper longitudinal member cover plate for wheel hous‐

ing 

⇒ page 51

 .

Body Repairs - Edition 06.2010

124

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

Content   ..  133  134  135  136   ..