Volkswagen Golf / Golf Plus. Manual - part 133

 

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Volkswagen Golf / Golf Plus. Manual - part 133

 

 

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RO: 51 37 55 00

6

Renewing A-pillar - partial renewal

WARNING

Observe safety notes!
Welding, parting using spark generating machines/tools or tin‐

ning in foam treated areas creates gases which are hazardous

to health and environment. Therefore, refrain from using these

processes.

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions

Body Repairs - Edition 06.2010

6. Renewing A-pillar - partial renewal    

113

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1 - Upper parting cut
2 - Moulded foam element
Dimension -a- = 195 mm

Note

3 - Parting cut for side member

Note

4 - Bonded section

6.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

6.2

Removing

Note

Make parting cuts with pneumatic jig-saw -V.A.G 1523- only.

Body Repairs - Edition 06.2010

114

     Rep. gr.51 - Body - centre

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– Locate parting cuts -1- and -2- according to degree of damage.

Note

Observe position of moulded foam part -3-

No welding work may be carried out 20 mm before and behind a moulded foam part.

– Separate original joint.

Body Repairs - Edition 06.2010

6. Renewing A-pillar - partial renewal    

115

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– Remove remaining material.
– Remove remaining adhesive completely and grind bonded

surface back to bare metal.

6.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 114

 .

6.3.1

Preparing new part

Replacement part
♦ A-pillar subpart with side member sealing plate
♦ Moulded foam element
♦ 2K body adhesive -D 180 KD3 A2-
– Transfer parting cut to new part and cut out.
– Drill 7 mm ∅ holes for SG plug weld seam.

Body Repairs - Edition 06.2010

116

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

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