Volkswagen Golf / Golf Plus. Manual - part 131

 

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Volkswagen Golf / Golf Plus. Manual - part 131

 

 

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RO: 51 07 55 50

3

Renewing front roof cross member

DANGER!

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions

3.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

Body Repairs - Edition 06.2010

3. Renewing front roof cross member    

105

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3.2

Removing

• Roof already removed 

⇒ „1 Renewing roof“, page 78

 .

– Separate original joint.
– Remove residues at transition to left and right roof frame.

Body Repairs - Edition 06.2010

106

     Rep. gr.51 - Body - centre

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3.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 105

 .

3.3.1

Welding in

Replacement part
♦ Front roof cross member
– Adapt new part to fit and fix in position.
– Check gaps to roof and windscreen.

– Weld in front roof cross member, SG continuous weld seam

and RP spot weld seam.

– Install roof 

⇒ „1.3 Installing“, page 81

 .

Body Repairs - Edition 06.2010

3. Renewing front roof cross member    

107

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RO: 51 08 55 50

4

Renewing roof reinforcement - vehi‐

cles with no sliding/tilting sunroof

DANGER!

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions

4.1

Removing

• Roof already removed 

⇒ „1 Renewing roof“, page 78

 .

– Separate original joint.

Body Repairs - Edition 06.2010

108

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

Content   ..  129  130  131  132   ..