Volkswagen Golf / Golf Plus. Manual - part 132

 

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Volkswagen Golf / Golf Plus. Manual - part 132

 

 

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– Remove residues from left and right roof frame.

4.2

Installing

4.2.1

Welding in

Replacement part
♦ Roof reinforcement
– Adapt roof reinforcement to fit and hold in position.
– Check fit to roof.
– Weld roof reinforcement to left and right roof frame, SG con‐

tinuous weld seam

– Install roof 

⇒ „1.3 Installing“, page 81

 .

Body Repairs - Edition 06.2010

4. Renewing roof reinforcement - vehicles with no sliding/tilting sunroof    

109

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RO: 51 09 55 50

5

Renewing rear roof cross member

DANGER!

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions

5.1

Removing

• Roof already removed 

⇒ „1 Renewing roof“, page 78

 .

1 - Bonded section

– Separate original joint

from inside.

Body Repairs - Edition 06.2010

110

     Rep. gr.51 - Body - centre

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– Remove residues at transition to left and right roof frame.
– Remove adhesive remains completely and grind adhesive

surface back to bare metal.

5.2

Installing

5.2.1

Preparing new part

Replacement part
♦ Rear roof cross member
♦ Adhesive sealant -D 511 500 A2-
– Drill 7 mm ∅ holes for SG plug weld seam.
– Apply adhesive sealant -D 511 500 A2- in bonding areas.

Note

New part must be welded-in within 20 minutes or adhesion of ad‐

hesive will be impaired.

5.2.2

Welding in

– Adapt new part to fit and fix in position.
– Check gaps to roof and rear lid.

Body Repairs - Edition 06.2010

5. Renewing rear roof cross member    

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– Weld in new part, SG continuous weld seam and SG plug weld

seam.

– Install roof 

⇒ „1.3 Installing“, page 81

 .

Body Repairs - Edition 06.2010

112

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

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